0438604 ACCESS PANEL JOHNSON
BJ115PLSIE, BJ175PLSIF, BJ90PLSID, J100WPLSIF, J105WELSIF, J105WPLSTM, J115FSLECS, J115GLSDE, J115GLSOB, J115GLSRC, J115GLSTA, J115PLSDA, J115PLSNF, J115PLSOR, J115PLSRC, J115PXSDA, J115PXSOR, J115PXSRM, J115WPLSOC, J115WPLSRS, J150CXSDE, J150CXSNF,
ACCESS
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$10.95
14-09-2017
1.00[0.45] pounds
Evinrude: Evinrude
0438604 438604 Evinrude Johnson Ficht Access Panel Lower Cowl
Evinrude||0438604, 438604||Used, no cracks||1997-2006||90-175hp
Evinrude||0438604, 438604||Used, no cracks||1997-2006||90-175hp
Number on catalog scheme: 24
Compatible models:
BJ115PLSIE
BJ175PLSIF
BJ90PLSID
J100WPLSIF
J105WELSIF
J105WPLSTM
J115FSLECS
J115GLSDE
J115GLSOB
J115GLSRC
J115GLSTA
J115PLSDA
J115PLSNF
J115PLSOR
J115PLSRC
J115PXSDA
J115PXSOR
J115PXSRM
J115WPLSOC
J115WPLSRS
J150CXSDE
J150CXSNF
J150CXSOB
J150CXSRM
J150CXSTA
J150FCXECR
J150GLSDE
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150ICXEUC
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSDD
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSDD
J150PXSOE
J150PXSRB
J150WPLSIF
J175CXSDE
J175CXSNF
J175CXSOB
J175CXSRM
J175CXSTA
J175FCXECS
J175GLSDE
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSDD
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSDD
J175PXSOE
J175PXSRB
J90FSLECS
J90GLSDE
J90GLSOB
J90GLSRM
J90GLSTA
J90PLSDM
J90PLSNF
J90PLSOA
J90PLSRR
J90PXSDR
J90PXSOC
J90PXSRS
JOHNSON
BRP JOHNSON entire parts catalog list:
- LOWER ENGINE COVER » 0438604
BJ90PLSID, BJ90VLSIC, BJ90VXSIC, J90PLSID, J90VLSIC, RJ90PLSID, RJ90VLSIC 2001
J100WPLSIF, J100WPXSIF 2001
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WPLSTM 2003
J115FSLECS, J115FSXECS, J115FTLECS 1998
J115GLSDE 2006
J115GLSOB 2004,2005
J115GLSRC 2004
J115GLSTA, J115PLSTS, J115PXSTS 2003
J115PLSDA 2006
J115PLSNF, J115PXSNF, J115VLSNF 2002
J115PLSOR 2004,2005
J115PLSRC 2004
J115PXSDA 2006
J115PXSOR 2004,2005
J115PXSRM 2004
J115WPLSOC 2004,2005
J115WPLSRS 2004
J150CXSDE 2006
J150CXSNF, J150PLSNF, J150PXSNF, J150VLSNF 2002
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSTA 2003
J150FCXECR, J150FSLECR, J150FSXECR, J150ILECR 1998
J150GLSDE 2006
J150GLSOB 2004,2005
J150GLSRM 2004
J150GLSTA, J150PLSTM, J150PXSTM 2003
J150GLSTF 2003
J150ICXEUC, J150ILEUC, J150IXEUC, J150PLEUC 1997
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
J150MLSOR, J150MXSOR 2004,2005
J150MLSRC, J150MXSRC 2004
J150MLSTS, J150MXSTS 2003
J150PLSDD 2006
J150PLSOE 2004,2005
J150PLSRB 2004
J150PLSTF 2003
J150PXSDD 2006
J150PXSOE 2004,2005
J150PXSRB 2004
J150WPLSIF 2001
J175CXSDE 2006
J175CXSNF, J175PLSNF, J175PXSNF, J175VLSNF 2002
J175CXSOB 2004,2005
J175CXSRM 2004
J175CXSTA 2003
J175FCXECS, J175FSLECS, J175FSXECS, J175FTLECS 1998
J175GLSDE 2006
J175GLSOB 2004,2005
J175GLSRM 2004
J175GLSTA, J175PLSTM, J175PXSTM 2003
J175GLSTF 2003
J175MXSOR 2004,2005
J175MXSRC 2004
J175MXSTS 2003
J175PLSDD 2006
J175PLSOE 2004,2005
J175PLSRB 2004
J175PLSTF 2003
J175PXSDD 2006
J175PXSOE 2004,2005
J175PXSRB 2004
J90FSLECS, J90FTLECS 1998
J90GLSDE 2006
J90GLSOB 2004,2005
J90GLSRM 2004
J90GLSTA, J90PLSTC 2003
J90PLSDM 2006
J90PLSNF, J90VLSNF 2002
J90PLSOA 2004,2005
J90PLSRR 2004
J90PXSDR 2006
J90PXSOC 2004,2005
J90PXSRS 2004
Information:
Table 1
Diagnostic Trouble Codes
J1939 Code CDL Code Code Description Comments
168-2 168-2 Electrical System Voltage : Erratic, Intermittent, or Incorrect The engine is running. The battery voltage falls below 6 VDC and the voltage returns above 9 VDC for three voltage readings in the last 7 seconds.
168-3 168-3 Electrical System Voltage : Voltage Above Normal The ECM detects voltage that is above the acceptable value.
168-4 168-4 Electrical System Voltage : Voltage Below Normal The ECM detects voltage that is below the acceptable value.
158-2 1834-2 Ignition Key Switch loss of signal The ECM detects an erratic signal from the keyswitch because the keyswitch was cycled at least three times in the last second The engine ECM requires the keyswitch to be in the ON position in order to maintain communications with Caterpillar Electronic Technician (ET).
Illustration 1 g02154189
Illustration 2 g02361008
Terminal locations at the P1 ECM connector that are for electrical power (P1-48) +Battery (if applicable) (P1-52) +Battery (if applicable) (P1-53) +Battery (if applicable) (P1-55) +Battery (if applicable) (P1-57) +Battery (if applicable) (P1-61) -Battery (if applicable) (P1-63) -Battery (if applicable) (P1-65) -Battery (if applicable) (P1-67) -Battery (if applicable) (P1-69) -Battery (if applicable) (P1-70) Keyswitch
Table 2
Troubleshooting Test Steps Values Results
1. Determine the Diagnostic Code
A. Establish communication between the Cat ET and the ECM . Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Start the engine. Run the engine until the engine is at normal operating temperature.
C. Download the "Warranty Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes. Look for these codes:
168-2
168-3
168-4
1834-2
Diagnostic Codes
Result: A 168-2 or a 1834-2 diagnostic code is active.
Proceed to Test Step 2.
Result: A 168-3 diagnostic code is active.
Proceed to Test Step 3.
Result: A 168-4 diagnostic code is active.
Proceed to Test Step 4.
2. Inspect the Electrical Connectors and the Wiring For the Charging Circuit
A. Turn the keyswitch to the OFF position.
B. Check the harness connections at the battery and at the alternator.
C. Check the harness between the battery and the alternator.
Connectors and Wiring
Result: OK - The harness and connectors appear to be OK.
Repair: There is a problem with the charging system. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
Result: Not OK - The connectors and/or wiring are not OK.
Repair: Repair the wiring and/or the connectors. Replace parts, if necessary. Ensure that all of the seals are properly in place and ensure that the connectors are coupled. Verify that the repair eliminates the problem.
3. Check the Charging Circuit
A. Check the charging circuit. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
Charging Circuit
Result: OK - The charging system is OK.
Proceed to Test Step 4.
Result: The charging system is not OK.
Repair: There is a problem with the charging system. Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".
4. Check the Battery Charge
A. Measure the no-load battery voltage at the battery posts.
B. Load-test the batteries. Use the 4C-4911 Battery Load Tester . Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8 V and 12 V Lead Acid Batteries" and Special Instruction, SEHS7633, "Battery Test Procedure".
Battery Charge
Result: OK - The batteries pass the load test. The measured voltage is between 11.0 VDC and 13.5 VDC for a 12 v system. The measured voltage is between 22.0 VDC and 27.0 VDC for a 24 v system.
Verify that the "System Operating Voltage Configuration" is correctly configured in the Engine ECM configuration parameters.
Check the connectors between the batteries and the ECM for moisture and/or corrosion.
Check the wiring between the batteries and the ECM.
Repair: Repair the wiring and/or the connectors.
Verify that the repair eliminates the problem.
Result: Not OK - The battery voltage is low or the battery did not pass the load test.
Repair: Recharge or replace the faulty batteries. Verify that the repair eliminates the problem.
Test Step 1. Results:
The procedure corrected the issue. - STOP
The procedure did not correct the issue. - Repair: Contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN). STOP