0210499 JOHNSON APPLIQUE, Rear

Parts Needed
Table 1
342-4469 Coolant Lines Gp    
Qty    Part    
2     0L-1351 Bolt    
2     0S-1594 Bolt    
1     1A-2029 Bolt    
2     1N-7284 Bolt    
2     2S-3567 Bolt    
2     3B-1915 Bolt    
3     3S-0127 Bolt    
1     4I-6141 Coupling As    
9     4P-7233 Grommet    
2     5G-1442 Gasket    
2     5K-9090 O-Ring Seal    
15     5M-2894 Hard Washer    
2     5P-7464 Clip    
2     5P-7465 Clip    
2     5P-9297 Clip    
2     6V-1249 Grommet    
1     6V-1581 Clip    
1     6V-1582 Clip    
1     6V-3251 O-Ring Seal    
1     6V-5063 O-Ring Seal    
2     6V-5064 O-Ring Seal    
2     6V-6609 O-Ring Seal    
1     6V-8635 Connector    
2     6V-8639 Connector    
1     6V-9007 Elbow    
1     6V-9830 Cap As    
4     6V-9851 Elbow    
1     7R-9570 Tee    
1     7W-3448 Elbow    
1     8C-6872 Connector    
9     8T-1887 Clip    
9     8T-1888 Clip    
1     8T-6758 Pipe Plug    
1     9S-4190 O-Ring Plug    
7     9S-8752 Full Nut    
4     9X-6458 Hard Washer    
1     130-7224 Adapter    
2     133-6934 Spacer    
15     180-8424 O-Ring Seal    
3     205-6716 Spacer    
2     243-1353 Spacer    
1     294-9072 O-Ring Seal    
1     434-7490 Adapter    
1     437-6980 Bracket    
1     437-6981 Bracket    
1     437-8491 Bracket    
1     438-0031 Tube As    
1     438-0032 Tube As    
1     438-0033 Tube As    
1     438-0034 Tube As    
1     438-8312 Hose As    
Table 2
342-4479 Air Lines Gp    
Qty    Part    
2     1A-2029 Bolt    
2     5M-2894 Hard Washer    
2     5P-9297 Clip    
2     6V-6609 O-Ring Seal    
2     7X-0732 Hard Washer    
1     8L-2786 O-Ring Seal    
1     8T-1715 Adapter    
1     9S-4185 O-Ring Plug    
1     005-4362 Elbow    
1     032-1268 Connector    
1     438-0035 Tube As    Installing the 342-4469 Coolant Lines Gp and the 342-4479 Air Lines Gp
Illustration 1 g03429244
Remove the vent line and the fittings from the aftercooler and the exhaust bypass group shown in Illustration 1.
Illustration 2 g03429246
Remove the water lines, the fittings, and the associated hardware shown in Illustration 2. Set aside the 6V-9830 Cap As and the 6V-9837 Swivel Tee for reuse.Leave the following parts attached to the engine:
The 8C-6871 Connectors on the exhaust bypass group
The front 322-3504 Adapter on the turbocharger
The rear turbocharger cooling line
Remove the original 7W-3448 Elbow and the 130-7224 Adapter from the left-hand side of the aftercooler. Set aside the hardware for reuse.Due to modifications to the fitting size used, these two items will be replaced with a new 7W-3448 Elbow and a 130-7224 Adapter later in the installation procedure.
Illustration 3 g03429247
(1) 8T-6758 Pipe Plug
Remove the pipe plug from the rear of the aftercooler.Note: Use Loctite 567 on all pipe thread joints.
Install pipe plug (1) into the rear of the aftercooler. The pipe plug is shorter to prevent the 438-0032 Tube As from rubbing on the plug.
Remove the pipe plug from the water manifold.
Illustration 4