0314771 APPLIQUE, Johnson JOHNSON
100ESL71A, 115ESL69E, 115ESL70D, 125ESL71C, 25R70C, 25R71S, 40E69R, 40E70A, 40ES69R, 40ES70A, 50ES71S, 55ES69A, 60ES70B, 60ES71C, 85ESL69E, 85ESL70B, 85ESL71A
APPLIQUE
Price: query
Rating:
Compatible models:
BRP JOHNSON entire parts catalog list:
- MOTOR COVER » 0314771
115ESL70D 1970
125ESL71C 1971
25R70C, 25R70E, 25RL70C, 25RL70E 1970
25R71S, 25RL71S 1971
40E69R, 40EL69R 1969
40E70A, 40EL70A 1970
40ES69R, 40ESL69R 1969
40ES70A, 40ESL70A 1970
50ES71S, 50ESL71S 1971
55ES69A, 55ES69C, 55ESL69A, 55ESL69C 1969
60ES70B, 60ES70D, 60ESL70B, 60ESL70D 1970
60ES71C, 60ES71E, 60ESL71C, 60ESL71E 1971
85ESL69E, 85ESL69M, 85ESL69S 1969
85ESL70B, 85ESL70D 1970
85ESL71A, 85ESL71H 1971
Information:
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     298-5564     T40 Torx Socket     1    
D     1U-5718     Vacuum Pump     1    
169-7372 Fluid Sampling Bottle     1    
4C-4057 Tube
7.9 mm (0.31 inch) Outside Diameter     1    
E     276-1216     Crows Foot Wrench     1    
F     247-5377     Torque Wrench     1    
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorised personnel that have the correct training.Before begining ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.Refer to Systems Operation, Testing and Adjusting Manual, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Use a deep socket in order to install the electrical connections to the electronic unit injectors. Use of incorrect tooling will result in damage to the electronic unit injectors.
Illustration 1 g02353356
Injector code
If the original electronic unit injector (8) is installed, ensure that the electronic unit injector is installed into the original position.
If a replacement electronic unit injector is installed, the correct injector code must be programmed into the electronic control module. Refer to Troubleshooting, "Injector Code - Calibrate" for more information. The code that is required is located at Position (X) .Note: Record Code (X) before the electronic unit injector is installed.
Use Tooling (D) in order to remove any fuel from the cylinder.Note: Evacuate as much fuel as possible from the cylinder before installing the electronic unit injector.
Illustration 2 g02313273
If necessary, follow Step 4.a through Step 4.e in order to install new harness assemblies (6) to cylinder head (16) .
Install a new harness assembly (6) to cylinder head (16) .
Install a new bolt (14) to harness assembly (6) . Tighten the bolt to a torque of 5.5 N m (49 lb in).
Install new assemblies of cable strap (13) for harness assembly (6) to cylinder head (16) .Note: Ensure that the assemblies of the cable strap are correctly installed into the cylinder head.
Connect harness assembly (15) to harness assembly (6) .
If necessary, repeat Step 4.a through Step 4.e in order to install the remaining harness assemblies to the cylinder head.
Ensure that the fuel inlet port of the electronic unit injector is capped. Ensure that the electronic unit injector is clean.
Illustration 3 g01972153
New sealing washer (12) should only be installed if the original electronic unit injector (8) is to be reused.
On installing an original electronic unit injector, install a new O-ring seal (11) .Note: Do not lubricate the O-ring seal.
Use a suitable tool in order to install a new sealing washer (12) to electronic unit injector (8) .Note: Ensure that the nozzle for the electronic unit injector is not damaged in any way on installation of the new sealing washer.
Ensure that O-ring seal (11) and sealing washer (12) on a new electronic unit injector are not damaged and in place.Note: Do not lubricate the O-ring seal.
Ensure that the seat for the electronic unit injector in the cylinder head is clean and free from damage. Ensure that the sealing washer has been removed from the cylinder head.
Illustration 4 g01971773
Position clamp (10) onto electronic unit injector (8) . Align the assembly of electronic unit injector (8) to the bore for the electronic unit injector in the cylinder head.Note: Ensure that the clamp is correctly positioned onto the electronic unit injector.
Push only on injector clamp (10) in order to install electronic unit injector (8) . Do not apply pressure on any other part of the electronic unit injector. Ensure that the electronic unit injector is pushed firmly against the seat in the cylinder head.
Install a new Torx screw (9) to clamp (10) . Tighten the Torx screw finger tight.
Remove the cap from electronic unit injector (8) . Install a new seal (4) to electronic unit injector (8) and to the cylinder head. Ensure that the flange on the seal is flush with the cylinder head.
Remove the plugs from the new fuel injection line. Install the fuel injection line hand tight. Refer to
Parts applique JOHNSON:
0383346
0383799
0314774
0315550
0315588
0315589
0316412
0316411