0335470 ARM, Trail lock JOHNSON
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
ARM
Price: query
Rating:
Compatible models:
BJ115ELEDR
BJ115ELEUA
BJ115GLECM
BJ115PLEEM
BJ115PLSIE
BJ115PLSSB
BJ115TLEDA
BJ130PLEED
BJ130PLSSS
BJ130TLECE
BJ130TLEDM
BJ130TLEUB
BJ135PLSIF
BJ150ELECD
BJ150ELEDB
BJ150ELEUC
BJ175EXECD
BJ175EXEDB
BJ175EXEUC
BJ175PLEES
BJ175PLSIF
BJ175PLSSC
BJ200CXEDR
BJ200CXEEB
BJ200CXSSE
BJ200PLSIF
BJ225CXEEC
BJ225CXSSR
BJ225PLSIF
BJ50DTLEDC
BJ50DTLEUR
BJ60ELEDR
BJ60ELEUA
BJ60TLECM
BJ70ELECB
BJ70ELEDA
BJ70ELEUM
BJ70PLEEE
BJ70PLSIS
BJ70PLSSD
BJ90ELEDR
BJ90ELEUA
BJ90PLEEB
BJ90PLSID
BJ90PLSSE
BJ90SLECM
HJ88MSLEDC
J100STLEIE
J100STLEND
J100STLERC
J100STLETS
J100WPLEEC
J100WPLSIF
J100WPLSSR
J100WQLECS
J105WELEEN
J105WELSIF
J105WELSSC
J105WPLSTM
J115ELEOC
J115FSLECS
J115GLSDE
J115GLSOB
J115GLSRC
J115GLSTA
J115JLEIE
J115JLEND
J115JLEOR
J115JLERC
J115JLETS
J115JLEUM
J115PLSDA
J115PLSNF
J115PLSOR
J115PLSRC
J115PXSDA
J115PXSOR
J115PXSRM
J115TSLECM
J115WPLSOC
J115WPLSRS
J120TLAIE
J120TLAND
J120TLARC
J120TLATF
J125ESXENR
J125ESXERK
J125ESXETA
J125WTPLE
J130CXAOR
J140CXARC
J140CXATF
J140CXEIA
J140CXENM
J150CXEES
J150CXEIE
J150CXSDE
J150CXSNF
J150CXSOB
J150CXSRM
J150CXSSC
J150CXSTA
J150ELAIS
J150ELANC
J150ELARA
J150ELATG
J150ELEOM
J150FCXECR
J150GLSDE
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150ICXEUC
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSDD
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSDD
J150PXSOE
J150PXSRB
J150STLEIE
J150WPLEES
J150WPLSIF
J150WPLSSC
J150WTLEOR
J150WTLERC
J150WTLETG
J175CXSDE
J175CXSNF
J175CXSOB
J175CXSRM
J175CXSTA
J175EXARC
J175EXATG
J175EXEIS
J175EXENC
J175EXEOM
J175FCXECS
J175GLSDE
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSDD
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSDD
J175PXSOE
J175PXSRB
J175STLEID
J185ESERK
J185ESXENR
J185ESXETA
J200CXARC
J200CXATF
J200CXECM
J200CXEIB
J200CXENE
J200CXEOC
J200CXEUA
J200WPXEEN
J200WPXSIF
J200WPXSSC
J225CXARC
J225CXATF
J225CXECS
J225CXEDE
J225CXEIC
J225CXENR
J225CXEOB
J225CXEUD
J225HPLEEN
J225HPLSIF
J225HPLSSC
J250CXECD
J250CXEEN
J250CXSSS
J250VCZSIF
J40JPLEEC
J40JPLSIA
J40JPLSSR
J50DTLECA
J50DTLEOS
J60ELEIB
J60ELENE
J60ELEOC
J60ELERS
J60ELETD
J60PLEEB
J60PLSID
J60PLSSE
J70ELEIE
J70ELEND
J70ELEOR
J70ELERC
J70ELETS
J88MSLEIM
J88MSLENB
J88MSLEOS
J88MSLERD
J88MSLETE
J90ELEOC
J90FSLECS
J90GLSDE
J90GLSOB
J90GLSRM
J90GLSTA
J90PLSDM
J90PLSNF
J90PLSOA
J90PLSRR
J90PXSDR
J90PXSOC
J90PXSRS
J90TSLECM
SJ125WTPLJ
SJ125WTPLN
SJ125WTPLV
SJ150WTPLB
SJ150WTPLT
SJ150WTPLY
SJ200WTPLA
SJ200WTPLG
SJ200WTPLS
JOHNSON
BRP JOHNSON entire parts catalog list:
- MIDSECTION » 0335470
BJ115GLECM, BJ115SXECM, HJ115SLECM, J115ELECM, J115GLECM, J115JTLECS, J115SLECM, J115SXECM 1998
BJ115PLEEM, BJ115PXEEM, J115JPLEEC, J115PLEEM, J115PXEEM, J115SPLEES 1999
BJ115PLSIE, BJ115VXSIC, J115JPLSIA, J115PLSIE, J115VLSIC, J115VXSIC, RJ115PLSIE, RJ115VLSIC, RJ115VXSIC 2001
BJ115PLSSB, BJ115PXSSB, BJ115VXSSS, J115JPLSSR, J115PLSSB, J115PXSSB, J115SPLSSC, J115VLSSS, J115VXSSS, RJ115PLSSB, RJ115PXSSB, RJ115VLSSB, RJ115VXSSS 2000
BJ115TLEDA, HJ115TXADA, J115JLEDA, J115TLEDA, J115TXADA 1996
BJ130PLEED, BJ130PXEED, J130PLEED, J130PXEED 1999
BJ130PLSSS, BJ130PXSSS, J130PLSSS, J130PXSSS, J130VXSSS, RJ130PLSSS, RJ130PXSSS, RJ130VXSSS 2000
BJ130TLECE, HJ130TXACB, J130TLECE, J130TXACB 1998
BJ130TLEDM, HJ130CXADA, HJ130TXADA, J130TLEDM, J130TXADA, SJ130CXADA, SJ130TLEDM, SJ130TXADA 1996
BJ130TLEUB, HJ130CXAUM, HJ130TXAUM, J130TLEUB, J130TXAUM 1997
BJ135PLSIF, BJ135VXSIF, J135PLSIF, J135VLSIF, J135VXSIF, RJ135PLSIF, RJ135VXSIF 2001
BJ150ELECD, BJ150EXECD, BJ150GLECD, BJ150NXECD, J150ELECD, J150EXECD, J150GLECD, J150JLECD, J150NXECD, J150SLECD 1998
BJ150ELEDB, BJ150EXEDB, BJ150GLEDB, BJ150NXEDB, J150ELEDB, J150EXEDB, J150GLEDB, J150JLEDB, J150NXEDB, J150SLEDB, SJ150ELEDB 1996
BJ150ELEUC, BJ150ELEUE, BJ150EXEUC, BJ150EXEUE, BJ150GLEUC, BJ150GLEUE, BJ150NXEUC, BJ150NXEUE, J150ELEUC, J150ELEUE, J150EXEUC, J150EXEUE, J150GLEUC, J150GLEUE, J150JLEUC, J150JLEUE, J150NXEUC, J150NXEUE, J150SLEUC, J150SLEUE 1997
BJ175EXECD, BJ175GLECD, BJ175NXECD, J175EXECD, J175GLECD, J175NXECD, J175SLECD 1998
BJ175EXEDB, BJ175GLEDB, BJ175NXEDB, J175EXEDB, J175GLEDB, J175NXEDB, J175SLEDB 1996
BJ175EXEUC, BJ175EXEUE, BJ175GLEUC, BJ175GLEUE, BJ175NXEUC, BJ175NXEUE, J175EXEUC, J175EXEUE, J175GLEUC, J175GLEUE, J175NXEUC, J175NXEUE, J175SLEUC, J175SLEUE 1997
BJ175PLEES, BJ175PXEES, J175CXEES, J175PLEES, J175PXEES, J175SPLEES 1999
BJ175PLSIF, BJ175VXSIF, J175PLSIF, J175VCXSIF, J175VLSIF, J175VXSIF, RJ175CXSIF, RJ175PLSIF, RJ175VXSIF 2001
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
BJ200CXEDR, BJ200TXEDR, J200CXEDR, J200STLEDM, J200TXEDR, LJ200SLEDR, SJ200SLEDM 1996
BJ200CXEEB, BJ200CXEEN, BJ200PLEEB, BJ200PLEEN, BJ200PXEEB, BJ200PXEEN, J200CXEEB, J200CXEEN, J200PLEEB, J200PLEEN, J200PXEEB, J200PXEEN 1999
BJ200CXSSE, BJ200PLSSC, BJ200PXSSC, BJ200VCSSS, BJ200VXSSS, J200CXSSE, J200PLSSC, J200PXSSC, J200VCXSSS, J200VXSSS, RJ200PLSSC, RJ200PXSSC, RJ200VXSSS 2000
BJ200PLSIF, BJ200VCSIF, BJ200VXSIF, J200PLSIF, J200VCXSIF, J200VLSIF, J200VXSIF, RJ200PLSIF, RJ200VXSIF 2001
BJ225CXEEC, BJ225CXEEN, BJ225PLEEC, BJ225PLEEN, BJ225PXEEC, BJ225PXEEN, J225CXEEC, J225CXEEN, J225HPLEEN, J225HPLEES, J225PLEEC, J225PLEEN, J225PXEEC, J225PXEEN 1999
BJ225CXSSR, BJ225PLSSR, BJ225PXSSR, BJ225VCSSS, BJ225VXSSS, J225CXSSR, J225HGLSSC, J225HPLSSC, J225PLSSR, J225PXSSR, J225VCXSSS, J225VXSSS, RJ225CXSSS, RJ225HGSSC, RJ225HLSSC, RJ225PLSSR, RJ225PXSSR, RJ225VXSSS 2000
BJ225PLSIF, BJ225VCSIF, BJ225VXSIF, J225HGLSIF, J225HPLSIF, J225PLSIF, J225VCXSIF, J225VLSIF, J225VXSIF, RJ225CXSIF, RJ225HLSIF, RJ225PLSIF, RJ225VXSIF 2001
BJ50DTLEDC, J50DTLEDC, J50ELED 1996
BJ50DTLEUR, J50DTLEUR, J50ELEUR 1997
BJ60ELEDR, BJ60TLEDR, J60ELEDR, J60TLEDR, SJ60TLEDR 1996
BJ60ELEUA, BJ60TLEUA, J60ELEUA, J60TLEUA 1997
BJ60TLECM, J60TLECM 1998
BJ70ELECB, BJ70TLECB, J70TLECB 1998
BJ70ELEDA, BJ70TLEDA, HJ70TXEDA, J70TLEDA, SJ70TLEDA 1996
BJ70ELEUM, BJ70TLEUM, HJ70TXEUM, J70TLEUM 1997
BJ70PLEEE, J70PLEEE 1999
BJ70PLSIS, J70PLSIS, J70VLSIS, RJ70PLSIS 2001
BJ70PLSSD, J70PLSSD, RJ70PLSSD 2000
BJ90ELEDR, BJ90SLEDR, J90ELEDR, J90SLEDR, SJ90ELEDR 1996
BJ90ELEUA, BJ90ELEUC, BJ90SLEUA, BJ90SLEUC, BJ90SXEUA, BJ90SXEUC, J90ELEUA, J90ELEUC, J90SLEUA, J90SLEUC 1997
BJ90PLEEB, BJ90PXEEB, J90PLEEB, J90SPLEES 1999
BJ90PLSID, BJ90VLSIC, BJ90VXSIC, J90PLSID, J90VLSIC, RJ90PLSID, RJ90VLSIC 2001
BJ90PLSSE, BJ90PXSSE, BJ90VXSSS, J90PLSSE, J90SPLSSC, J90VLSSE, RJ90PLSSE, RJ90VLSSS 2000
BJ90SLECM, BJ90SXECM, J90ELECM, J90SLECM 1998
BJ90TLEDA, HJ88MSLEDC, HJ90MLEDA, HJ90TXADA, J88MSLEDC, J90TLEDA 1996
HJ88MSLEDC, J88MSLEDC 1996
J100STLEIE, VJ100SLEIE 1991
J100STLEND, VJ100SLEND 1992
J100STLERC 1994
J100STLETS, VJ100SLETS 1993
J100WPLEEC, J100WPXEEC 1999
J100WPLSIF, J100WPXSIF 2001
J100WPLSSR, J100WPXSSR 2000
J100WQLECS, J100WQXECS 1998
J105WELEEN, J105WELEES, J105WPLEEN, J105WPLEES, J105WPXEEN, J105WPXEES 1999
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WELSSC, J105WPLSSC, J105WPXSSC 2000
J105WPLSTM 2003
J115ELEOC, J115GLEOC, J115SLEOC, J115SXEOC 1995
J115FSLECS, J115FSXECS, J115FTLECS 1998
J115GLSDE 2006
J115GLSOB 2004,2005
J115GLSRC 2004
J115GLSTA, J115PLSTS, J115PXSTS 2003
J115JLEIE, J115MLEIE, J115TLAIE, J115TLEIE, J115TXEIE, TJ115TLEIE, VJ115TLAIE, VJ115TLEIE, VJ115TXEIE 1991
J115JLEND, J115MLEND, J115TLAND, J115TLEND, J115TXEND, TJ115TLEND, VJ115TLAND 1992
J115JLEOR, J115MLEOR, J115TLEOR, J115TXAOR 1995
J115JLERC, J115MLERS, J115TLARC, J115TLERC, J115TXARS 1994
J115JLETS, J115MLETS, J115TLATS, J115TLETS, J115TXATS, TJ115TLETS, VJ115TLATS, VJ115TLETS 1993
J115JLEUM 1997
J115PLSDA 2006
J115PLSNF, J115PXSNF, J115VLSNF 2002
J115PLSOR 2004,2005
J115PLSRC 2004
J115PXSDA 2006
J115PXSOR 2004,2005
J115PXSRM 2004
J115TSLECM, J115TSXECM, XJ115HLECM, XJ115HXECM 1998
J115WPLSOC 2004,2005
J115WPLSRS 2004
J120TLAIE, J120TLEIE, J120TXEIE, VJ120TLAIE, VJ120TLEIE, VJ120TXEIE 1991
J120TLAND, J120TLEND, J120TXEND, VJ120TLAND, VJ120TLEND, VJ120TXEND 1992
J120TLARC, J120TLARK, J120TLERC, J120TLERK, J120TXARC, J120TXARK, J120TXERC, J120TXERK 1994
J120TLATF, J120TLATS, J120TLETF, J120TLETS, J120TXATF, J120TXATS, J120TXETF, J120TXETS, VJ120TLATF, VJ120TLATS, VJ120TLETF, VJ120TLETS, VJ120TXETF, VJ120TXETS 1993
J125ESXENR 1992
J125ESXERK 1994
J125ESXETA, J125ESXETF 1993
J125WTPLE 1995
J130CXAOR, J130TLEOA, J130TXAOR 1995
J140CXARC, J140CXARK, J140CXERE, J140CXERK, J140TLARK, J140TLARR, J140TLERK, J140TLERR, J140TXARC, J140TXARK, J140TXERK, J140TXERR 1994
J140CXATF, J140CXATS, J140CXETB, J140CXETF, J140TLATC, J140TLATF, J140TLETC, J140TLETF, J140TXATF, J140TXATS, J140TXETC, J140TXETF, VJ140TLETC, VJ140TLETF, VJ140TXETC, VJ140TXETF 1993
J140CXEIA, J140TLEID, J140TXEID, VJ140TLAID, VJ140TLEID, VJ140TXEID 1991
J140CXENM, J140TLANS, J140TLENS, J140TXENS, VJ140TLANS, VJ140TLENS, VJ140TXENS 1992
J150CXEES, J150JPLEES, J150PLEES, J150PXEES, J150SPLEES 1999
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXSDE 2006
J150CXSNF, J150PLSNF, J150PXSNF, J150VLSNF 2002
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150CXSTA 2003
J150ELAIS, J150ELEIS, J150EXEIS, J150GLEIS, J150NXEIS, TJ150GLEIS, VJ150ELEIS, VJ150EXEIS, VJ150GLEIS 1991
J150ELANC, J150ELENC, J150EXENC, J150GLENC, J150JLENC, J150NXENC, TJ150GLENC, VJ150ELANC, VJ150ELENC, VJ150EXENC 1992
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
J150ELATG, J150ELATR, J150ELETG, J150ELETR, J150EXATG, J150EXATS, J150EXETG, J150EXETR, J150GLETG, J150GLETR, J150JLETG, J150JLETR, J150NXATG, J150NXATS, J150NXETG, J150NXETR, TJ150GLETG, TJ150GLETR, VJ150ELATG, VJ150ELATR, VJ150ELETG, VJ150ELETR, VJ150EXETG, VJ150EXETR, VJ150GLETG, VJ150GLETR 1993
J150ELEOM, J150EXEOM, J150GLEOM, J150JLEOM, J150NXEOM, J150SLEOM, VJ150HLEOS 1995
J150FCXECR, J150FSLECR, J150FSXECR, J150ILECR 1998
J150GLSDE 2006
Information:
5-1 A Type Injection Pump <4D31, 4D30, DR (Nippondenso Products) >
5-1-1 Removal
1 Fuel hose2 Injection pipe3 Leak off pipe <4D31>4 Oil pipe5 Injection pump stay <4D31, 6DR5>6 Injection pumpHold the injection pump by hand, and remove five timer case attaching bolts.Then, remove the injection pump, pulling it rearward.Use of Socket Wrench (special tool) will make the removal of timer case attaching bolts easier. 5-1-2 Disassembly
For disassembly of parts with an encircled number, see following items.Inspection items marked with * must be checked before disassembly 1. Keep disassembled parts neatly arranged for each cylinder.2. Keep plunger, plunger barrel, and delivery valve in gas oil. (1) With the auto timer and timer case removed, install the injection pump on Pump Mounting Base and Pump Setting Angle (special tools). (2) Using Box Wrench (special tool), remove the feed pump.(3) Remove the governor and cover plate. RSV governor ... (See 5-3-1)RU governor ... (See 5-5-1)MZ governor ... (See 5-6-1)(4) Measure the control rack sliding resistance. Turn camshaft to ensure that the resistance is up to specification in any position.If the nominal value is exceeded, possible causes are as follows:* Damage on control rack and defective tooth* Defective pinion tooth, pinion in contact with housing* Excessively tightened delivery valve holder (5) Using Coupling and Round Nut and Holding Spanner (special tools), turn the camshaft to bring the tappet to TDC. Insert Tappet Insert (special tool) in the tappet service holes successively to separate the camshaft from the tappet. (6) Mount Camshaft Clearance Gauge (special tool) on the camshaft to measure the end play. (7) Remove the camshaft, tapping it with a soft hammer from the governor end. On 6DR5, before removing the camshaft, remove center bearing. 1. Make sure that the cams on camshaft are not in contact with the tappet.2. Install the flyweight round nut at the end of camshaft to protect threads. (8) Accessing from the bottom of the pump, insert Roller Clamp (special tool) to push up the tappet. Remove Tappet Insert (special tool). (9) Move the tappet with Roller Clamp (special tool), and insert Tappet Clamp (special tool) into the camshaft hole to take out the tappet. (10) Insert Plunger Clamp (special tool) from the bottom of the pump and fix its end to the lower spring seat. Then, withdraw the special tool with plunger. When removing, ensure that the notch in the lower spring seat (for inserting the plunger) faces up to prevent the plunger from dropping.(11) Measure the backlash between control rack and pinion. If the limit is exceeded, replace parts. (12) Remove the lock plate and remove the delivery valve holder with Box Spanner (special tool). Then, remove the stopper, delivery valve, and spring. (13) Using Delivery Valve Extractor (special tool), remove the delivery valve. (14) Remove the plunger barrel. Keep a plunger and plunger barrel pair in gas oil.5-1-3 Inspection and Correction
(1) Plunger and Plunger Barrel After cleaning in gas oil, check if the plunger falls smoothly in the plunger barrel under its own weight.Use the following procedure for the inspection:* Tilt the plunger barrel approximately 60°.* Pull the plunger about 10 to 15 mm and let it go.* Turn the plunger to check on several more points.Replace the plunger if it does not fall.(2) Delivery Valve Clean the valve and valve seat of the delivery valve in gas oil and check for wear.Seal off the bottom of the valve seat with a finger, and press the piston with a finger. If the piston bounces back when released, the valve is in good condition. If not, replace the valve as it must be badly worn. With the engine provided with the Ungleigh cut <4D31>, the above procedure is not effective since the piston does not spring back. (3) Tappet Apply a dial indicator to the tappet roller and check for over-all clearance by moving the roller up and down with a rod. If the clearance exceeds the limit, replace the tappet assembly. Measure the clearance between the tappet and pump housing and, if the limit is exceeded, rplace parts.(4) Lower Spring Seat Check the lower spring seat surface in contact with the plunger for wear. If the limit is exceeded, replace the lower spring seat.(5) Plunger Spring and Delivery Spring Valve Measure the squareness of the springs and, if the limit is exceeded, replace.(6) Replacement of Taper Roller Bearing Inner RaceUsing gear puller, remove the rolle and inner race from the camshaft.For installation, put ring and shim and the press-fit the bearing. Use shims of nearly the same thickness on both ends of the camshaft. Outer RaceTo remove the outer race on the cover end, use Camshaft Outer Race Remover (special tool).Install by using a press.(7) Camshaft Bend (Runout) Support the camshaft with a V-block at its ends (or the center holes at both ends), and check for bend at the center with a dial indicator.If the limit is exceeded, correct with a press or replace.5-1-4 Reassembly
(1) Mount the control rack and rack guide screw. Make sure that the rack moves smoothly. Check also to ensure that the rack does not turn when so attempted. (2) At installation, ensure that the knock pin fitted into the pump housing is aligned with the locating notch in the plunger barrel. Make sure that the knock pin projects by about 0.7 mm from the housing. If the projection is smaller than that, drive pin out from the housing side. Note that the pump housing area must be cleaned, into which the plunger barrel is inserted. (3) With a new gasket installed in the delivery valve, drive the valve into position until it is held tightly against the plunger barrel top surface, using Delivery Valve Gasket Installer (special tool). (4) Fit the delivery valve spring and stopper into position, and temporarily tighten the delivery valve holder. (5) With the control rack set at the center, install the control pinion and control sleeve. 1. Install with the control pinion joint and the control sleeve notch facing to your side.2. Every
5-1-1 Removal
1 Fuel hose2 Injection pipe3 Leak off pipe <4D31>4 Oil pipe5 Injection pump stay <4D31, 6DR5>6 Injection pumpHold the injection pump by hand, and remove five timer case attaching bolts.Then, remove the injection pump, pulling it rearward.Use of Socket Wrench (special tool) will make the removal of timer case attaching bolts easier. 5-1-2 Disassembly
For disassembly of parts with an encircled number, see following items.Inspection items marked with * must be checked before disassembly 1. Keep disassembled parts neatly arranged for each cylinder.2. Keep plunger, plunger barrel, and delivery valve in gas oil. (1) With the auto timer and timer case removed, install the injection pump on Pump Mounting Base and Pump Setting Angle (special tools). (2) Using Box Wrench (special tool), remove the feed pump.(3) Remove the governor and cover plate. RSV governor ... (See 5-3-1)RU governor ... (See 5-5-1)MZ governor ... (See 5-6-1)(4) Measure the control rack sliding resistance. Turn camshaft to ensure that the resistance is up to specification in any position.If the nominal value is exceeded, possible causes are as follows:* Damage on control rack and defective tooth* Defective pinion tooth, pinion in contact with housing* Excessively tightened delivery valve holder (5) Using Coupling and Round Nut and Holding Spanner (special tools), turn the camshaft to bring the tappet to TDC. Insert Tappet Insert (special tool) in the tappet service holes successively to separate the camshaft from the tappet. (6) Mount Camshaft Clearance Gauge (special tool) on the camshaft to measure the end play. (7) Remove the camshaft, tapping it with a soft hammer from the governor end. On 6DR5, before removing the camshaft, remove center bearing. 1. Make sure that the cams on camshaft are not in contact with the tappet.2. Install the flyweight round nut at the end of camshaft to protect threads. (8) Accessing from the bottom of the pump, insert Roller Clamp (special tool) to push up the tappet. Remove Tappet Insert (special tool). (9) Move the tappet with Roller Clamp (special tool), and insert Tappet Clamp (special tool) into the camshaft hole to take out the tappet. (10) Insert Plunger Clamp (special tool) from the bottom of the pump and fix its end to the lower spring seat. Then, withdraw the special tool with plunger. When removing, ensure that the notch in the lower spring seat (for inserting the plunger) faces up to prevent the plunger from dropping.(11) Measure the backlash between control rack and pinion. If the limit is exceeded, replace parts. (12) Remove the lock plate and remove the delivery valve holder with Box Spanner (special tool). Then, remove the stopper, delivery valve, and spring. (13) Using Delivery Valve Extractor (special tool), remove the delivery valve. (14) Remove the plunger barrel. Keep a plunger and plunger barrel pair in gas oil.5-1-3 Inspection and Correction
(1) Plunger and Plunger Barrel After cleaning in gas oil, check if the plunger falls smoothly in the plunger barrel under its own weight.Use the following procedure for the inspection:* Tilt the plunger barrel approximately 60°.* Pull the plunger about 10 to 15 mm and let it go.* Turn the plunger to check on several more points.Replace the plunger if it does not fall.(2) Delivery Valve Clean the valve and valve seat of the delivery valve in gas oil and check for wear.Seal off the bottom of the valve seat with a finger, and press the piston with a finger. If the piston bounces back when released, the valve is in good condition. If not, replace the valve as it must be badly worn. With the engine provided with the Ungleigh cut <4D31>, the above procedure is not effective since the piston does not spring back. (3) Tappet Apply a dial indicator to the tappet roller and check for over-all clearance by moving the roller up and down with a rod. If the clearance exceeds the limit, replace the tappet assembly. Measure the clearance between the tappet and pump housing and, if the limit is exceeded, rplace parts.(4) Lower Spring Seat Check the lower spring seat surface in contact with the plunger for wear. If the limit is exceeded, replace the lower spring seat.(5) Plunger Spring and Delivery Spring Valve Measure the squareness of the springs and, if the limit is exceeded, replace.(6) Replacement of Taper Roller Bearing Inner RaceUsing gear puller, remove the rolle and inner race from the camshaft.For installation, put ring and shim and the press-fit the bearing. Use shims of nearly the same thickness on both ends of the camshaft. Outer RaceTo remove the outer race on the cover end, use Camshaft Outer Race Remover (special tool).Install by using a press.(7) Camshaft Bend (Runout) Support the camshaft with a V-block at its ends (or the center holes at both ends), and check for bend at the center with a dial indicator.If the limit is exceeded, correct with a press or replace.5-1-4 Reassembly
(1) Mount the control rack and rack guide screw. Make sure that the rack moves smoothly. Check also to ensure that the rack does not turn when so attempted. (2) At installation, ensure that the knock pin fitted into the pump housing is aligned with the locating notch in the plunger barrel. Make sure that the knock pin projects by about 0.7 mm from the housing. If the projection is smaller than that, drive pin out from the housing side. Note that the pump housing area must be cleaned, into which the plunger barrel is inserted. (3) With a new gasket installed in the delivery valve, drive the valve into position until it is held tightly against the plunger barrel top surface, using Delivery Valve Gasket Installer (special tool). (4) Fit the delivery valve spring and stopper into position, and temporarily tighten the delivery valve holder. (5) With the control rack set at the center, install the control pinion and control sleeve. 1. Install with the control pinion joint and the control sleeve notch facing to your side.2. Every
Parts arm JOHNSON:
0512211
0512211 ARM
BJ250CXECB, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLESB, J100STLETS, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCUA, J100WTLEDR, J100WTLEIB, J100WTLENE,
0329740
0329740 ARM, Control valve
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J120TLAEM, J120TLAIE, J120TLASB, J120TLCCA, J120TLCDC, J120TLCOS, J120TLCUR, J125ESXESS, J125ESXW, J140CXCCS, J140CXCEC, J140CXEIA, J140CXESR, J140TLCDC, J140TLCOS, J140TLCUA, J185ESXENR, J185ESXESS, J1
0335708
0335708 ARM
BJ115ELEDR, BJ115TLEDA, BJ130TLEDM, BJ150ELEDB, BJ150ELEUC, BJ175EXEDB, BJ175EXEUC, BJ200CXEDR, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ70ELEDA, BJ70ELEUM, BJ90ELEDR, HJ88MSLEDC, HJ88MSLEDC, J100STLEIE, J100STLEND, J100STLERC, J100STLETS, J11
0335593
0335593 ARM, Idle roller
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
0335545
0335545 ARM, Roller
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
0341252
0437984
0437984 ARM & SHAFT
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90SLECM, J100WPLEEC, J100WPLSSR, J100WQLECS, J105WELEEN, J105WELSIF, J105WELSSC, SJ105WELV, SJ105WELV
0342386
0342386 ARM
BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ175EXECD, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF