0390535 ARM & SHAFT ASSY., Long JOHNSON
AM55RSLD, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, HJ55WMLM, HJ55WMLZ, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECOB, J40ECRM, J40ECUD, J40WREES, J40WRLSIR, J40WRLSSC, J45RCCDS, J45RCCUC, J45RCE, J45RCEIA, J45RCENM, J45RCEOD, J45RCERE, J45RCES
ARM
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Compatible models:
AM55RSLD
HJ45RCLEDS
HJ45RCLEUC
HJ55RSLC
HJ55RSLW
HJ55WMLM
HJ55WMLZ
J35AELCDE
J35AELCUD
J40AELCCS
J40ECDE
J40ECOB
J40ECRM
J40ECUD
J40WREES
J40WRLSIR
J40WRLSSC
J45RCCDS
J45RCCUC
J45RCE
J45RCEIA
J45RCENM
J45RCEOD
J45RCERE
J45RCESR
J45RCETB
J48ESLCCC
J48ESLCUS
J50BECCS
J50BECDE
J50BECIC
J50BECOB
J50BECRM
J50BECTA
J50BECUD
J55APRL
J55APRLSOM
J55APRLSRA
J55MLSOR
J55MLSRC
J55MRL
J55RCIM
J55RSLG
J55RSLN
J55RWLCDC
J55RWLCOS
J55RWLCRD
J55RWLCUC
J55RWLE
J55RWLEIA
J55RWLENM
J55RWLERE
J55RWLESR
J55RWLETB
J55WRLSIR
J55WRLSOE
J55WRLSRB
J55WRLSSC
J55WRLSTM
J60ECIA
J60ECTB
J60ELCOD
J60ELCRE
R55RWLR
S45RCLR
SJ40RPB
SJ40RPH
SJ40RPLT2
SJ55RSLM2
JOHNSON
BRP JOHNSON entire parts catalog list:
- MIDSECTION » 0390535
HJ45RCLEUC, J45RCLEUC, SJ45RSLB 1997
HJ55RSLC, J55RSLC, SJ55RSC, SJ55RSLC, SJ55RSYC 1997
HJ55RSLW, J55RSLW, SJ55RSLW, SJ55RSW, SJ55RSYW 1996
HJ55WMLM 1996
HJ55WMLZ 1997
J35AELCDE, J35ARLCDE 1986
J35AELCUD, J35ARLCUD 1987
J40AELCCS, J40ARLCCS, J40ATLCCS, J40ECCS, J40ELCCS, J40RCCS, J40RLCCS, J40TECCS, J40TELCCS, J40TLCCS, J40TTLCCS 1988
J40ECDE, J40ELCDE, J40RCDE, J40RLCDE, J40TECDE, J40TELCDE, J40TLCDE 1986
J40ECOB, J40ELCOB, J40RCOB, J40RLCOB, J40TECOB, J40TELCOB 1985
J40ECRM, J40ELCRM, J40RCRM, J40RLCRM, J40TECRM, J40TELCRM 1984
J40ECUD, J40ELCUD, J40RCUD, J40RLCUD, J40TECUD, J40TLCUD 1987
J40WREES, J40WRLEES, J40WRYEES 1999
J40WRLSIR, J40WRSIR, J40WRYSIR 2001
J40WRLSSC, J40WRSSC, J40WRYSSC 2000
J45RCCDS, J45RCLCDS 1986
J45RCCUC, J45RCLCUC 1987
J45RCE, J45RCLE, J45WMLE 1989
J45RCEIA, J45RCLEIA, J45WMLEIA 1991
J45RCENM, J45RCLENM, J45WMLENM 1992
J45RCEOD, J45RCLEOD 1995
J45RCERE, J45RCLERE 1994
J45RCESR, J45RCLESR, J45WMLESR 1990
J45RCETB, J45RCLETB 1993
J48ESLCCC, VJ48ESLCCC 1988
J48ESLCCC, VJ48ESLCCC 1988
J48ESLCUS 1987
J48ESLCUS 1987
J50BECCS, J50BELCCS, J50TELCCS, J50TLCCS 1988
J50BECDE, J50BELCDE, J50TELCDE, J50TLCDE 1986
J50BECIC, J50BELCIC 1981
J50BECOB, J50BELCOB, J50TELCOB, J50TLCOB 1985
J50BECRM, J50BELCRM, J50TELCRM, J50TLCRM 1984
J50BECTA, J50BELCTA, J50TELCTA 1983
J50BECUD, J50BELCUD, J50TELCUD, J50TLCUD 1987
J55APRL 2003
J55APRLSOM 2005
J55APRLSRA, J55APRLSRG 2004
J55MLSOR 2005
J55MLSRC, J55MLSRG 2004
J55MRL 2003
J55RCIM, J55RLCIM 1981
J55RSLG 1995
J55RSLN, J55RSLN-2, J55RSN, J55RSN-2, J55RSYN, J55RSYN-2 1983
J55RWLCDC 1986
J55RWLCOS 1985
J55RWLCRD 1984
J55RWLCUC 1987
J55RWLE 1989
J55RWLEIA 1991
J55RWLENM 1992
J55RWLERE 1994
J55RWLESR 1990
J55RWLETB 1993
J55WRLSIR, J55WRSIR, J55WRYSIR 2001
J55WRLSOE, J55WRYSOB 2005
J55WRLSRB, J55WRLSRG, J55WRYSRM 2004
J55WRLSSC, J55WRSSC, J55WRYSSC 2000
J55WRLSTM 2003
J60ECIA, J60ECIH, J60ELCIA, J60ELCIH, J60TLCIA, J60TLCIH 1981
J60ECTB, J60ELCTB, J60TLCTB 1983
J60ELCOD, J60TLCOD 1985
J60ELCRE, J60TLCRE 1984
R55RWLR 1988
S45RCLR, S45RCR 1988
SJ40RPB, SJ40RPLB, SJ40RPYB 1997
SJ40RPH, SJ40RPLH, SJ40RPYH 1996
SJ40RPLT2, SJ40RPT2, SJ40RPYT2 1998
SJ55RSLM2, SJ55RSM2, SJ55RSYM2 1998
Information:
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Illustration 1 g02477077
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Remove bolts (2) and bolts (10) from tube assembly (1).
Remove tube assembly (1) from exhaust cooler (12) and the cylinder head.
Remove gaskets (3) (not shown) and gasket (11) (not shown) from tube assembly (1).
Prior to and during removal of bolts (4) and bolts (16) apply releasing fluid to the bolts. Remove bolts (4) and bolts (16) from tube assembly (6).
Remove tube assembly (6) from exhaust cooler (12) and the exhaust manifold.
Remove gaskets (5) (not shown) and gasket (15) (not shown) from tube assembly (6).
Remove bolts (8) and bolt (14) from tube assembly (7).
Remove tube assembly (7) from exhaust cooler (12) and the cylinder head.
Remove gasket (9) (not shown) and O-ring seal (13) (not shown) from tube assembly (7).
Illustration 2 g02477065
Cut cable straps (21) for wiring harness assembly (17). Ensure that all the cable straps are removed from all harness assemblies.
Slide locking tab (18) into the unlocked position. Disconnect wiring harness assembly (17) from engine wiring harness assembly (19).
Remove bolts (20) from tube assembly (23).
Remove bolt (24) from clamp on tube assembly (23).
Remove bolts (25) from tube assembly (23).
Remove tube assembly (23). Remove gasket (26) (not shown) and gasket (22) (not shown) from tube assembly (23).
Illustration 3 g02477067
Remove bolt (27) and bolts (28) from exhaust cooler (12). Note: The exhaust cooler should be supported as the bolts are removed.
Remove exhaust cooler (12) from the cylinder block. Installation Procedure
Ensure that the wiring harness assembly is correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness and the convoluting.
Ensure that the exhaust cooler is clean and free from restriction. Ensure that the exhaust cooler is free from wear and damage. If necessary, replace any components that are worn or damaged. Note: The NRS exhaust cooler should not be disassembled or cleaned.
Ensure that all tube assemblies are free from restriction and damage.
Illustration 4 g02477067
Position exhaust cooler (12) onto the cylinder block. Install bolt (27) and bolts (28) to exhaust cooler (12). Hand tighten bolt (27) and bolts (28). Note: The exhaust cooler should be supported as the bolts are installed.
Tighten bolt (27) and bolts (28) to a torque of 22 N m (195 lb in).
Illustration 5 g02477065
Position a new gasket (22) (not shown) and a new gasket (26) (not shown) onto tube assembly (23).
Position tube assembly (23) onto the exhaust cooler and the inlet air control. Install bolts (20) and bolts (25) to tube assembly (23).
Install bolt (24) to clamp on tube assembly (23).
Tighten bolts (20) to a torque of 9 N m (80 lb in). Tighten bolts (25) to a torque of 18 N m (159 lb in).Tighten bolt (24) to a torque of 22 N m (195 lb in).
Connect wiring harness assembly (17) to engine wiring harness assembly (19). Slide locking tab (18) into the locked position.
Install new cable straps (21) to wiring harness assembly (17). Note: Ensure that the cable straps meet the Original Equipment Manufactures (OEM) specification.
Illustration 6 g02477077
Position a new gasket (3) (not shown) and a new gasket (11) (not shown) onto tube assembly (1).
Install tube assembly (1) to exhaust cooler (12) and the cylinder head.
Install bolts (2) and bolts (10) to tube assembly (1).
Tighten bolts (10) to a torque of 18 N m (159 lb in). Tighten bolt (2) to a torque of 22 N m (195 lb in).
Position a new gasket (9) (not shown) and install a new O-ring seal (13) (not shown) onto tube assembly (7). Note: Do not lubricate the O-ring seal.
Position tube assembly (7) onto exhaust cooler (12) and the cylinder head. Install bolts (8) and bolt (14) to tube assembly (7). Ensure that the tube assembly is correctly positioned into the exhaust cooler.
Tighten bolt (14) to a torque of 18 N m (159 lb in). Tighten bolts (8) to a torque of 22 N m (195 lb in).
Position a new gasket (5) (not shown) and a new gasket (15) (not shown) onto tube assembly (6).
Position tube assembly (6) onto exhaust cooler (12) and the exhaust manifold.
Install new bolts (4) and new bolts (16) to tube assembly (6).
Tighten bolts (4) and bolts (16) to a torque of 22 N m (195 lb in).
Fill the cooling system with coolant. Refer to Op
Parts arm JOHNSON:
0386402
0386402 ARM & SHAFT ASSY., Std.
50ES74M, 50ES75B, 50R79C, 55E76E, 55E77D, 55E78S, 55E79C, J50BECIC, J50ECSR, J55RCIM, J55RLCSA, J60ECIA, J60ECSR
0386403
0386403 ARM & SHAFT ASSY., Long
50ES74M, 50ES75B, 50R79C, 55E76E, 55E77D, 55E78S, 55E79C, J50BECIC, J50ECSR, J55RCIM, J55RLCSA, J60ECIA, J60ECSR
0391504
0391503
0390534
0390534 ARM & SHAFT ASSY., Std.
AM55RSLD, HJ45RCLEDS, HJ45RCLEUC, HJ55RSLC, HJ55RSLW, J35AELCDE, J35AELCUD, J40AELCCS, J40ECDE, J40ECOB, J40ECRM, J40ECUD, J40WREES, J40WRLSIR, J40WRLSSC, J45RCCDS, J45RCCUC, J45RCE, J45RCEIA, J45RCENM, J45RCEOD, J45RCERE, J45RCESR, J45RCETB, J50BECC