0387682 ARMATURE JOHNSON
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
ARMATURE
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Compatible models:
150TL78S
150TL79C
175TL77S
175TL78C
175TL79R
200TL76S
200TL77C
200TL78R
200TL79A
235TL70A
235TL78R
J150CXCCA
J150CXCEM
J150CXEIE
J150CXESB
J150GTLCUR
J150STLACA
J150STLCDC
J150STLCEM
J150STLCOH
J150STLCRD
J150STLCTE
J150STLEIE
J150STLESB
J150TLCDC
J150TLCIA
J150TLCNM
J150TLCOS
J150TLCRD
J150TLCSF
J150TLCTB
J150TLCUR
J155WTLCDR
J155WTLCOC
J155WTLCRS
J155WTLCUA
J155WTLEIB
J155WTLENE
J155WTLESM
J155WTLZ
J175STLACM
J175STLCEB
J175STLEID
J175STLESE
J175TLCDR
J175TLCIH
J175TLCNB
J175TLCOC
J175TLCSA
J175TLCTD
J175TLCUA
J185TLCOC
J185TLCRS
J200TLCIH
J200TLCNE
J200TLCSF
J200TLCTD
J235STLCOR
J235STLCRC
J235STLCTS
J235TLCIB
J235TLCNE
J235TLCOR
J235TLCRC
J235TLCSM
J235TLCTD
X155WTLM
JOHNSON
BRP JOHNSON entire parts catalog list:
150TL79C, 150TXL79C 1979
175TL77S, 175TXL77S 1977
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
J150CXCCA, J150TLCCA, J150TXCCA 1988
J150CXCEM, J150TLAEM, J150TLCEM, J150TXCEM, TJ150TXCEM 1989
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150GTLCUR, J150STLCUR 1987
J150STLACA, J150STLCCA 1988
J150STLCDC 1986
J150STLCEM, TJ150SLCEM 1989
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLCTE 1983
J150STLEIE, TJ150SLEIE, VJ150SLEIE 1991
J150STLESB, TJ150SLESB, VJ150SLESB 1990
J150TLCDC, J150TXCDC 1986
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCNM, J150TXCNM 1982
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J150TLCTB, J150TLCTE, J150TXCTB, J150TXCTE 1983
J150TLCUR, J150TXCUR 1987
J155WTLCDR, J155WTXCDR 1986
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J155WTLCUA, J155WTXCUA 1987
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J155WTLESM, J155WTXESM 1990
J155WTLZ, J155WTXZ 1989
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLEID, J175TXEID, VJ175SLEID, VJ175TXEID 1991
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J175TLCDR, J175TXCDR 1986
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCNB, J175TXCNB 1982
J175TLCOC, J175TXCOC 1985
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J175TLCTD, J175TLCTE, J175TXCTD, J175TXCTE 1983
J175TLCUA, J175TXCUA 1987
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCNE, J200TXCNE 1982
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J200TLCTD, J200TLCTS, J200TXCTD, J200TXCTS 1983
J235STLCOR 1985
J235STLCRC 1984
J235STLCTS 1983
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCNE, J235TXCNE 1982
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
J235TLCSM, J235TXCSM 1980
J235TLCTD, J235TLCTS, J235TXCTD, J235TXCTS 1983
X155WTLM, X155WTXM 1988
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A - E14 Torx 1/2 Inch Drive Socket 1
B 227-4393 E18 Torx 1/2 Inch Drive Socket 1
C 8T-3052 Degree Wheel 1
D - Guide Bolt
(M12 by 115mm) 1
E - Straight Edge 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head or the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.
Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information.
Refer to Systems Operation Testing and Adjusting, "Piston Height - Inspect" for the correct method to identify the head gasket thickness required.
Refer to Specifications, "Piston Rings" for the piston height range and cylinder head gasket requirements.
Illustration 1 g03797759
Typical example
Inspect dowel (5) and dowel (6) for damage. If necessary, replace the dowels in the cylinder block.
Install Tooling (D) to the cylinder block. Refer to Illustration 1.
Align cylinder head gasket (4) with Tooling (D) and with dowel (5) and dowel (6). Install the cylinder head gasket onto the cylinder block.
Use a suitable lifting device to lift the cylinder head. The weight of the cylinder head is approximately 30 kg (66 lb). Note: Use a spreader bar during the lifting operation in order to distribute the weight of the cylinder head.
Use Tooling (D) to align cylinder head (3) with the cylinder block. Install the cylinder head to the cylinder block. Note: Ensure that the cylinder head is correctly positioned onto dowels.
Illustration 2 g03789617
Illustration 3 g03005937
Clean Torx bolts (1) and Torx bolts (2). Follow Steps 10.a and 10.b for the procedure to inspect the Torx bolts.
Check the length of the Torx bolts (1) and Torx bolts (2).
Use Tooling (E) in order to check the threads of the Torx bolts. Refer to Illustration 3. Replace any Torx bolts that show visual reduction in the diameter of the thread over length (Y).
Lubricate the threads and the shoulder of Torx bolts (1) and Torx bolts (2) with clean engine oil.
Install Torx bolts (1) and Torx bolts (2) to cylinder head (3).
Remove Tooling (D).
Install remaining Torx bolts (1) to cylinder head (3).
Illustration 4 g03789620
Use Tooling (A) in order to tighten Torx bolts (2) to a torque of 130 N m (96 lb ft) in the sequence that is shown in Illustration 4.
Use Tooling (B) in order to tighten Torx bolt (1) to a torque of 65 N m (48 lb ft) in the sequence that is shown in Illustration 4.
Illustration 5 g03005916
Use Tooling (A), Tooling (B), and Tooling (C) in order to turn Torx bolts (1) and Torx bolts (2) through an additional angle in the sequence that is shown in Illustration 4. Turn Torx bolts (2) through 90 degrees.Turn Torx bolts (1) through 90 degrees.
Illustration 6 g03017298
Use Tooling (A), Tooling (B), and Tooling (C) in order to turn Torx bolts (1) and Torx bolts (2) through an additional angle in the sequence that is shown in Illustration 4. Turn Torx bolts (2) through 70 degrees.Turn Torx bolts (1) through 60 degrees.
Install the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly Manual, "Rocker Shaft and Pushrod - Remove" for the correct procedure.
Install the injectors. Refer to Disassembly and Assembly, "Injector - Install" for the correct procedure.
Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install" for the correct procedure.
Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct procedure.
If necessary, install the water temperature regulator housing to the cylinder head. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install" for the correct procedure.
Connect the upper radiator hose to the water temperature regulator housing .
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct filling procedure.
If necessary, fill the engine oil pan to the correct level. Refer to Operation and Maintenance Manual, "Engine Oil Level - Check" for the correct procedure.
Parts armature JOHNSON:
0390110
0390110 ARMATURE
150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150TLCIA, J150TLCNM, J150TLCSF, J150TLCTB, J175TLCIH, J175TLCNB, J175TLCSA, J175TLCTD, J200TLCIH, J200TLCNE, J200TLCSF, J200TLCTD, J235TLCIB, J235TLCNE, J235TLCSM, J235T