0339383 BAFFLE, Exhaust hsg. JOHNSON
BJ10EEDD, BJ10RELEUS, BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, BJ15EEDS, BJ15RELEUC, HJ15KCF, HJ15KCLN, HJ15KCLO, J10EECC, J10EEOE, J10EERB, J10EETM, J10ELEER, J10ELSIM, J10ELSSA, J10RLSUR, J15EECR, J15EEOD, J15EERE, J15EETB, J15ELEEA, J15ELSI
BAFFLE
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Compatible models:
BJ10EEDD
BJ10RELEUS
BJ10RHLSDA
BJ10RHLSOR
BJ10RHLSRC
BJ10RHLSTS
BJ15EEDS
BJ15RELEUC
HJ15KCF
HJ15KCLN
HJ15KCLO
J10EECC
J10EEOE
J10EERB
J10EETM
J10ELEER
J10ELSIM
J10ELSSA
J10RLSUR
J15EECR
J15EEOD
J15EERE
J15EETB
J15ELEEA
J15ELSIB
J15ELSSM
J15RLSDR
J15RLSOC
J15RLSRS
J15RLSTD
J15RLSUA
J15WREES
J15WRLSIR
J15WRLSSC
SJ10REDD
SJ10RPB
SJ10RPLT
SJ10RPLY
JOHNSON
BRP JOHNSON entire parts catalog list:
- EXHAUST HOUSING » 0339383
BJ10RHLSDA, BJ10RHSDA, J10RLSDC, J10RSDC 2006
BJ10RHLSOR, BJ10RHSOR, J10RLSOS, J10RSOS 2005
BJ10RHLSRC, BJ10RHSRC, J10RLSRD, J10RSRD 2004
BJ10RHLSTS, BJ10RHSTS, J10RLSTE, J10RSTE 2003
BJ15EEDS, BJ15ELEDS, BJ15REDS, BJ15RLEDS, J15EEDS, J15ELEDS, J15REDS, J15RELEDS, J15RLEDS, SJ15BAEDC, SJ15REDS, SJ15RLEDS 1996
BJ15RELEUC, J15EEUC, J15ELEUC, J15RELEUC, J15REUC, J15RLEUC, SJ15BAEUR 1997
HJ15KCF, HJ15KCLF, HJ15RPLW, HJ15RPW, SJ15RPLW, SJ15RPW 1997
HJ15KCLN, HJ15KCN, SJ15RPG, SJ15RPLG 1996
HJ15KCLO, HJ15KCO, SJ15RPC, SJ15RPLC 1998
J10EECC, J10ELECC, J10RECC, J10RELECC, J10RLECC, J10SELECC 1998
J10EEOE, J10ELEOE, J10RELEOE, J10REOE, J10RLEOE, J10SELEOE 1995
J10EERB, J10ELERB, J10RELERB, J10RERB, J10RLERB, J10SELERB 1994
J10EETM, J10ELETM, J10RELETM, J10RETM, J10RLETM, J10SELETM, TJ10RELETM 1993
J10ELEER, J10REER, J10RLEER, J10TEEER, J10TELEER 1999
J10ELSIM, J10EVLSIC, J10RGTSIC, J10RLGTSIC, J10RLSIM, J10RSIM, J10RVLSIC, J10RVSIC, J10TEGTSIC, J10TELSIM, J10TESIM, J10TVESIM 2001
J10ELSSA, J10EVLSSS, J10RGTSSS, J10RLGTSSS, J10RLSSA, J10RSSA, J10RVLSSS, J10RVSSS, J10TEGSSS, J10TELSSA, J10TESSA 2000
J10RLSUR, J10RSUR 2007
J15EECR, J15ELECR, J15RECR, J15RELECR, J15RLECR, SJ15BAECA 1998
J15EEOD, J15ELEOD, J15RELEOD, J15REOD, J15RLEOD 1995
J15EERE, J15ELERE, J15RELERE, J15RERE, J15RLERE 1994
J15EETB, J15ELETB, J15RELETB, J15RETB, J15RLETB 1993
J15ELEEA, J15REEA, J15RLEEA, J15TEEEA, J15TELEEA, SJ15BAEEM, SJ15RTEEM 1999
J15ELSIB, J15EVLSIC, J15RLSIB, J15RSIB, J15RVLSIC, J15RVSIC, J15TELSIB, J15TESIB, J15TVESIB, SJ15RTSIR 2001
J15ELSSM, J15EVLSSS, J15RLSSM, J15RSSM, J15RVLSSS, J15RVSSS, J15TELSSM, J15TESSM, SJ15RTSSB 2000
J15RLSDR, J15RSDR, J15RTSDC 2006
J15RLSOC, J15RSOC, J15RTSOS, J15WRLSOB, J15WRSOB 2005
J15RLSRS, J15RSRS, J15WRLSRM, J15WRSRM 2004
J15RLSTD, J15RSTD 2003
J15RLSUA, J15RSUA, J15RTSUR 2007
J15WREES, J15WRLEES 1999
J15WRLSIR, J15WRSIR 2001
J15WRLSSC, J15WRSSC 2000
SJ10REDD, SJ10RLEDD, SJ10SELEDD 1996
SJ10RPB, SJ10RPLB 1996
SJ10RPLT, SJ10RPT 1997
SJ10RPLY, SJ10RPY 1998
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861(1)
or
139-9039(2) Retaining Ring Pliers 1
B 7M-3978(3)
or
149-7179(4) Ring Expander 1
C 5P-8639 Hydraulic Press (Connecting Rod Bearing) 1
8F-0024 Hose Assembly 1
1P-2375 Connecting Coupler 1
1P-2376 Connecting Coupler 1
5P-8651 Spacer 1
5P-8649 Adapter 1
5P-8650 Bushing Adapter 1
9U-6600 Hydraulic Pump 1
(1) Use with one-piece piston
(2) Use with two-piece piston
(3) Use with C-15 Engines
(4) Use with C-16 EnginesNote: Prior to removal from the engine, the pistons and connecting rod assemblies were marked. The components must be reassembled together. The components must be installed in the original location in the engine. Do not interchange any of the components.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
One-piece piston
Illustration 1 g01033568
Use Tooling (B) to install the piston rings on piston (1). Position the rings so the gaps are 120 degrees from each other.
Assemble piston (1) and connecting rod (4). Install pin (3).
Use Tooling (A) to install retaining ring (2).
Install bearings (5) in connecting rod (4) and connecting rod cap (6). Make sure that bearings (5) are installed with the bearing tabs fit into the notches in connecting rod (4) and connecting rod cap (6).Two-piece piston
Illustration 2 g01033642
Install a new piston pin bearing (10) in connecting rod (12) and remove the old piston pin bearing, as follows:
The connecting rod must be heated for the installation of the piston pin bearing. Do not use a torch.
Illustration 3 g01033643
Heat Length (Y) of connecting rod (12) to a temperature of 175 to 260 °C (347 to 468 °F). (Y) Maximum Length for heating the connecting rod ... 85 mm (3.4 inch)
Use Tooling (C) to remove the old bearing and install the new bearing at the same time. The adapter of Tooling (C) should make full contact with the surfaces of the connecting rod.Note: Orient the bearing joint within 5 degrees of either Location (X).
Allow the connecting rod and the bearing to cool to room temperature.
Use a pin boring machine to machine the bore of the piston pin bearing to the correct diameter.Diameter of piston pin bore ... 55.035 0.008 mm (2.1667 0.0003 inch)
Illustration 4 g01033611
Check the clearance between the ends of piston rings (7), (8), and (9). Refer to Specifications, "Piston and Rings" for the specifications.
Install oil ring spring (9) in the oil ring groove of the piston.
Position oil ring (9) over the oil ring spring. Position the oil ring so that the gap is 180 degrees from the joint in the oil ring spring. Install the oil ring on the piston with Tooling (B).
Use Tooling (B) to install intermediate piston ring (8) with the side that has the identification “UP-2” toward the top of the piston.
Use Tooling (B) to install top piston ring (7) with the side that has the identification “UP-1” toward the top of the piston.
Position piston rings (7), (8), and (9) so the gaps are 120 degrees from each other.
Position piston crown (11) on piston skirt (13).Note: Ensure that piston pin bearing (10) is in the correct position in connecting rod (12).
Position the piston on connecting rod (12). Apply clean engine oil to piston pin (15) and install the piston pin. Install retainer rings (14) with Tooling (A). Make sure that the retainer rings are fully seated in the grooves of the piston.
Install connecting rod bearings (16) in connecting rod (12) and connecting rod cap (17). Make sure that bearings (16) are installed with the bearing tabs fit into the notches in connecting rod (12) and connecting rod cap (17).
Install dowel (18) in connecting rod cap (17).End By:
Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Install" for the procedure.