0324406 BASE, Air silencer JOHNSON
150TL79C, 175TL79R, 200TL79A, 235TL70A, J150TLCIA, J150TLCSF, J175TLCIH, J175TLCSA, J200TLCIH, J200TLCSF, J235TLCIB, J235TLCSM
BASE
Price: query
Rating:
Compatible models:
BRP JOHNSON entire parts catalog list:
- INTAKE MANIFOLD » 0324406
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCSM, J235TXCSM 1980
Information:
Introduction
This Special Instruction details instructions to change the present unit injector hydraulic pump for a HEP pump that adds an opposing tapered roller bearing The additional bearing counters gear torsional loads that can lift the rollers off the race and lead to high contact stresses. The new pump design is longer than the current pump. Certain applications will require replacing additional components due to the longer HEP pump. A new high-pressure oil line and adapter are required to connect the pump to the cylinder head.Safety Information
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not operate or work on this engine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Clean up fuel spills immediately.
Cylinder Head Rework Procedure
Note: There is a potential for interference between the new Dual Tapered Roller Bearing (DTRB) Hydraulic Electronic Unit Injector (HEUI) pump and the cylinder head intake flange on C7 ACERT engines built before KHX47176. Engines with build dates after the date above have cylinder heads that do not present this condition. For engines with build dates prior to the date above go to the next step.
Illustration 1 g03389031Test fitting the pump for clearance at location (1) is recommended in Illustration 1. If the new DTRB (HEUI) pump is in contact with the cylinder head after mounting bolts are snugged, modify the cylinder head per the following instructions.Note: Do not modify the HEUI pump. Removing material from the HEUI pump may create an unsafe condition.
Remove HEUI pump and apply suitable protection to the front cover opening and any open fluid lines and fittings to prevent debris entry during this process. Removing the inlet cover group is not required to perform this procedure. If the intake air lines have been disconnected, protect the opening from debris entry.
Illustration 2 g03395855
Scribe a line (2), parallel to the cylinder head top surface, at the center of the port plug. Refer to Illustration 2.
Scribe a line along the edge of the inlet air cover group at edge (3). Refer to Illustration 2.
Scribe a line (4) parallel to line (2) the distance of 48.7 mm (1.9 inch) from line (2) as shown in Illustration 2.
This Special Instruction details instructions to change the present unit injector hydraulic pump for a HEP pump that adds an opposing tapered roller bearing The additional bearing counters gear torsional loads that can lift the rollers off the race and lead to high contact stresses. The new pump design is longer than the current pump. Certain applications will require replacing additional components due to the longer HEP pump. A new high-pressure oil line and adapter are required to connect the pump to the cylinder head.Safety Information
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over disconnected fuel system component.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not operate or work on this engine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Clean up fuel spills immediately.
Cylinder Head Rework Procedure
Note: There is a potential for interference between the new Dual Tapered Roller Bearing (DTRB) Hydraulic Electronic Unit Injector (HEUI) pump and the cylinder head intake flange on C7 ACERT engines built before KHX47176. Engines with build dates after the date above have cylinder heads that do not present this condition. For engines with build dates prior to the date above go to the next step.
Illustration 1 g03389031Test fitting the pump for clearance at location (1) is recommended in Illustration 1. If the new DTRB (HEUI) pump is in contact with the cylinder head after mounting bolts are snugged, modify the cylinder head per the following instructions.Note: Do not modify the HEUI pump. Removing material from the HEUI pump may create an unsafe condition.
Remove HEUI pump and apply suitable protection to the front cover opening and any open fluid lines and fittings to prevent debris entry during this process. Removing the inlet cover group is not required to perform this procedure. If the intake air lines have been disconnected, protect the opening from debris entry.
Illustration 2 g03395855
Scribe a line (2), parallel to the cylinder head top surface, at the center of the port plug. Refer to Illustration 2.
Scribe a line along the edge of the inlet air cover group at edge (3). Refer to Illustration 2.
Scribe a line (4) parallel to line (2) the distance of 48.7 mm (1.9 inch) from line (2) as shown in Illustration 2.
Parts base JOHNSON:
0511417
0511417 BASE ASSY.,Junction block
100ML79S, 115ETZ78C, 115ML79R, 115TXL77S, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85ETLR78C, 85ML79R, 85TXLR77S
0511851
0511851 BASE ASSY.,Junction block
J100MLCSC, J115MLCIH, J115MLCSA, J140MLCIH, J140MLCSA, J150TLCIA, J150TLCSF, J175TLCIH, J175TLCSA, J200TLCIH, J200TLCSF, J235TLCIB, J235TLCSM, J70ELCIH, J70ELCSA, J75ERCIH, J75ERCSA, J85MLCSA, J90MLCIH
0511870
0511870 BASE, Junctin box
J115MLCIH, J115MLCNB, J115MLCTE, J140MLCIH, J140MLCNB, J140MLCTE, J150STLCTE, J150TLCIA, J150TLCNM, J150TLCTB, J175TLCIH, J175TLCNB, J175TLCTD, J200TLCIH, J200TLCNE, J200TLCTD, J235STLCTS, J235TLCIB, J235TLCNE, J235TLCTD, J70ELCIH, J70ELCNB, J70ELCTE
0391254
0391254 BASE, Air silencer
J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE, J150STLESB, J150TLCDC, J150TLCIA, J150TLCNM, J150TLCOS, J150TLCRD, J150TLCTB, J150TLCUR, J155WTLCDR, J155WTLCO