0912078 SHOULDER SCREW, 1-1/2" JOHNSON
BJ200CXEDR, BJ250CXEDA, BJ250CXEUM, CJ275TLCDC, CJ300TLCDC, J185ESERK, J185ESXENR, J185ESXESS, J185ESXETA, J185ESXW, J200CXARC, J200CXATF, J200CXCCR, J200CXCEA, J200CXENE, J200CXEOC, J200CXESM, J200STLCDR, J200STLCUA, J225CLCUB, J225CXARC, J225CXATF,
SHOULDER
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Compatible models:
BJ200CXEDR
BJ250CXEDA
BJ250CXEUM
CJ275TLCDC
CJ300TLCDC
J185ESERK
J185ESXENR
J185ESXESS
J185ESXETA
J185ESXW
J200CXARC
J200CXATF
J200CXCCR
J200CXCEA
J200CXENE
J200CXEOC
J200CXESM
J200STLCDR
J200STLCUA
J225CLCUB
J225CXARC
J225CXATF
J225CXCCE
J225CXCED
J225CXEDE
J225CXENR
J225CXEOB
J225CXESS
J225PTLCDA
J250CXARC
J250CXATF
J250CXEIE
J250CXEND
J250CXEOR
J275CLCUR
J275CXCCA
J300CLCUR
J300CXCCA
J300CXCEM
J300CXEIE
J300CXEND
J300CXEOR
J300CXERC
J300CXESB
J300CXETF
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & VALVE ASSEMBLY » 0912078
BJ250CXEUM, BJ250TXEUM 1997
CJ275TLCDC, CJ275TXCDC, J275PTLCDC, J275PTXCDC 1986
CJ300TLCDC, CJ300TXCDC, J300TLCDC, J300TXCDC 1986
J185ESERK 1994
J185ESXENR 1992
J185ESXESS 1990
J185ESXETA, J185ESXETF 1993
J185ESXW 1989
J200CXARC, J200CXARK, J200CXERK, J200CXERS, J200CZARK, J200CZERK, J200CZERS, J200STLERK, J200STLERR, J200TXARC, J200TXARK, J200TXERK, J200TXERS, J200TZARK, J200TZERK, J200TZERS 1994
J200CXATF, J200CXATS, J200CXETD, J200CXETF, J200CZATF, J200CZATS, J200CZETD, J200CZETF, J200STLETC, J200STLETF, J200TXATF, J200TXATS, J200TXETD, J200TXETF, J200TZATF, J200TZATS, J200TZETD, J200TZETF, VJ200SLETC, VJ200SLETF, VJ200TXETD, VJ200TXETF, VJ200TZETD, VJ200TZETF 1993
J200CXCCR, J200STLACM, J200STLCCM, J200TXCCR 1988
J200CXCEA, J200STLCEB, J200TXCEA, TJ200TXCEA 1989
J200CXENE, J200STLENS, J200TXENE, VJ200SLENS, VJ200TXENE 1992
J200CXEOC, J200CZEOC, J200STLEOA, J200TXEOC, J200TZEOC, LJ200SLEOC 1995
J200CXESM, J200STLESE, J200TXESM, VJ200SLESE, VJ200TXESM 1990
J200STLCDR, J200TXCDS 1986
J200STLCUA, J200TXCUC 1987
J225CLCUB, J225CXCUB, J225PLCUB, J225PXCUB, J225TLCUB, J225TXCUB 1987
J225CXARC, J225CXARK, J225CXERK, J225CXERM, J225CZARK, J225CZERK, J225CZERM, J225PLERK, J225PLERM, J225PXARC, J225PXARK, J225PXERK, J225PXERM, J225PZARK, J225PZERK, J225PZERM, J225STLERC, J225STLERK, J225TLERK, J225TLERM, J225TXARC, J225TXARK, J225TXERK, J225TXERM, J225TZARK, J225TZERK, J225TZERM 1994
J225CXATF, J225CXATS, J225CXETA, J225CXETF, J225CZATF, J225CZATS, J225CZETA, J225CZETF, J225PLETA, J225PLETF, J225PXATF, J225PXATS, J225PXETA, J225PXETF, J225PZATF, J225PZATS, J225PZETA, J225PZETF, J225STLETF, J225TLETA, J225TLETF, J225TXATF, J225TXATS, J225TXETA, J225TXETF, J225TZATF, J225TZATS, J225TZETA, J225TZETF, VJ225PLETA, VJ225PLETF, VJ225PXETA, VJ225PXETF, VJ225PZETA, VJ225PZETF, VJ225STLETF, VJ225TLETA, VJ225TLETF, VJ225TXETA, VJ225TXETF, VJ225TZETA, VJ225TZETF 1993
J225CXCCE, J225PLCCE, J225PXCCE, J225TLCCE, J225TXCCE 1988
J225CXCED, J225PLAED, J225PLCED, J225PXCED, J225TLAED, J225TLCED, J225TXCED 1989
J225CXEDE, J225CZEDE, J225PXEDE, J225STLEDE, J225TXEDE, J225TZEDE, SJ225CXEDE, SJ225PXEDE, SJ225SLEDE, SJ225TXEDE 1996
J225CXENR, J225PLENR, J225PXENR, J225TLENR, J225TXENR, VJ225PLENR, VJ225PXENR, VJ225TLENR, VJ225TXENR 1992
J225CXEOB, J225CZEOB, J225PXEOB, J225PZEOB, J225STLEOB, J225TXEOB, J225TZEOB 1995
J225CXESS, J225PLASS, J225PLESS, J225PXESS, J225TLASS, J225TLESS, J225TXESS, VJ225PLESS, VJ225PXESS, VJ225TLASS, VJ225TLESS, VJ225TXESS 1990
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J250CXARC, J250CXERC, J250CZERC, J250TXARC, J250TXERC, J250TZERC 1994
J250CXATF, J250CXATS, J250CXETF, J250CXETS, J250CZATF, J250CZATS, J250CZETF, J250CZETS, J250TXATF, J250TXATS, J250TXETF, J250TXETS, J250TZATF, J250TZATS, J250TZETF, J250TZETS 1993
J250CXEIE, J250TXEIE 1991
J250CXEND, J250CZEND, J250TXEND, J250TZEND 1992
J250CXEOR, J250CZEOR, J250TXEOR, J250TZEOR 1995
J275CLCUR, J275CXCUR, J275PLCUR, J275PXCUR 1987
J275CXCCA, J275PLCCA, J275PXCCA 1988
J300CLCUR, J300CXCUR, J300PLCUR, J300PXCUR 1987
J300CXCCA, J300PLCCA, J300PXCCA 1988
J300CXCEM, J300PLCEM, J300PXCEM 1989
J300CXEIE, J300PLEIE, J300PXEIE 1991
J300CXEND, J300PLEND, J300PXEND 1992
J300CXEOR, J300PLEOR, J300PXEOR 1995
J300CXERC, J300PLERC, J300PXERC 1994
J300CXESB, J300PLESB, J300PXESB 1990
J300CXETF, J300CXETS, J300PLETF, J300PLETS, J300PXETF, J300PXETS 1993
Information:
Table 1
J1939 Code and Description CDL Code and Description Comments
411-15
High EGR Differential Pressure E1094 (1)
High EGR Differential Pressure The ECM detects an abnormally high reading from the NRS differential pressure sensor.
411-17
Low EGR Differential Pressure E1093 (1)
Low EGR Differential Pressure The ECM detects an abnormally low reading from the NRS differential pressure sensor.
2659-15
High EGR Mass Flow Rate E1096 (1)
High EGR Mass Flow Rate The ECM detects a higher than desired flow rate through the NRS
2659-17
Low EGR Mass Flow Rate E1095 (1)
Low EGR Mass Flow Rate The Electronic Control Module (ECM) detects a lower than desired flow rate through the NRS
2791-5
EGR Valve Control : Current Below Normal 3405-5
EGR Valve Control : Current Below Normal This code indicates that there is an electrical problem with the solenoid valve and/or circuit on the NOx Reduction System (NRS) valve actuator.
2791-6
EGR Valve Control : Current Above Normal 3405-6
EGR Valve Control : Current Above Normal This code indicates that there is an electrical problem with the solenoid valve and/or circuit on the NRS valve actuator.
3358-16
EGR Inlet Pressure : High - moderate severity (2) E1090 (2)
High EGR Intake Pressure The ECM detects a higher than desired EGR Intake Pressure
Table 2
Associated Code
CDL Code WCI
E1092 (2)
Illustration 1 g02138942
Location of the NRS actuator solenoid
Note: Exhaust Gas Recirculation (EGR) is a term used to describe the recirculation of exhaust gas through the engine as a means to reduce "NOx" emissions. Caterpillar has elected to refer to this system as the NOX Reduction System (NRS). Diagnostic codes are regulated by SAE. The diagnostic codes will reflect the EGR nomenclature.
Illustration 2 g02138941
Schematic for the NRS valve actuator
Table 3
Troubleshooting Test Steps Values Results
1. Perform Pressure Sensor Calibration
A. Connect Cat® Electronic Technician (ET) to the service tool connector.
B. Turn the keyswitch to the ON position. Allow 30 seconds for a calibration of the engine pressure sensors to be performed by the ECM.
C. Check for diagnostic trouble codes that are associated with the sensor calibration.
D. Turn the keyswitch to the OFF position.
Codes
Result: There are no active -13 codes currently.
Proceed to Test Step 2.
Result: Either a 1785-13, or a 3387-13 is active.
Repair: Perform another calibration attempt, follow these instructions closely:
1. Turn the keyswitch to the OFF position. Allow the keyswitch to remain in the OFF position for ten minutes.
2. Turn the keyswitch to the ON position. Allow 30 seconds for the ECM to attempt a calibration of the sensor.
3. Turn the keyswitch to the OFF position. Allow the keyswitch to remain in the OFF position for 30 seconds.
Note: Do not use the battery disconnect switch to power-down the ECM. Ensure that the unswitched battery power to the ECM remains on so that the calibration data can be saved to internal memory.
4. Turn the keyswitch to the ON position. Check for diagnostic trouble codes that are associated with the sensor calibration.
If the original code is still active, replace the appropriate sensor. Check for the recurrence of the diagnostic codes to verify that the problem is resolved.
If the problem is not resolved, proceed to Test Step 2.
2. Check for Associated Codes
A. Establish communication between Caterpillar Electronic Technician (ET) and the service tool connector.
B. Determine if an associated code is active or logged.
Associated Codes
Result: No associated codes are active or logged.
Proceed to Test Step 3.
Result: There are associated codes that are active or logged.
Repair: Troubleshoot associated codes prior to continuing with this procedure. Refer to Troubleshooting, "Event Codes" to troubleshoot the associated diagnostic code.
If the problem is not resolved, proceed to Test Step 3.
3. Check for Codes
A. Connect Cat Electronic Technician (ET) to the service tool connector.
B. Determine if a code is active or logged.
Codes
Result: A 3405-5 code is active.
Proceed to Test Step 13.
Result: A 3405-6 is active.
Proceed to Test Step 12.
Result: A E1090(2) is logged or active.
Proceed to Test Step 6.
Result: A E1090(2) and E1095(2) or E1095(1) are active or logged.
Proceed to Test Step 6.
Result: E1090(2), E1093(1), E1093(2) and/or E1904(1), E1094(2) is active or logged.
Proceed to Test Step 8.
Result: E1095(1), E1095(2) and/or E1096(1), E1096(2) is active or logged.
Proceed to Test Step 4.
Illustration 3 g02149542
Inspection points for the exhaust piping for the NRS that is on the top of the engine
Table 4
Troubleshooting Test Steps Values Results
4.
Parts shoulder JOHNSON:
0329109
0329109 SHOULDER SCREW
BJ115TLEDA, BJ250CXECB, BJ250CXEDA, BJ250CXEUM, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100ST
0912053
0912053 SHOULDER SCREW, 1-15/16"
CJ275TLCDC, CJ300TLCDC, J200STLCDR, J200STLCUA, J225CLCUB, J225PTLCDA, J275CLCUR, J300CLCUR