5033585 BOLT (12X25mm) JOHNSON
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR
BOLT

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Rating:
Compatible models:
BRP JOHNSON entire parts catalog list:
- TIMING CHAIN » 5033585
BJ115L4STS, BJ115X4STS, J115PL4STS, J115PX4STS 2003
BJ140CX4DR, J140CX4SDA 2006
BJ140CX4SRS, J140CX4SRC 2004
BJ140L4SDR, BJ140X4SDR, J140PL4SDA, J140PX4SDA 2006
BJ140PL4SRS, BJ140PX4SRS, J140PL4SRC, J140PX4SRS 2004
BJ90PL4SDA, BJ90PX4SDA, J90PL4SDA, J90PX4SDA 2006
BJ90PL4SRC, BJ90PX4SRC, J90PL4SRC, J90PX4SRC 2004
BJ90PL4STS, BJ90PX4STS, J90PL4STS, J90PX4STS 2003
J115PL4SOR, J115PX4SOR 2005
J140CX4SOR 2005
J140CX4STS 2003
J140PL4SOR 2005
J140PL4STS, J140PX4STS 2003
J140PX4SOR 2005
J90PL4SOR, J90PX4SOR 2005
Information:
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains Sub-Kits and includes additional parts needed to perform an engine rebuild.Note: This kit contains a set of six standard rod bearings.Note: This kit does not contain main bearings and thrust plates.Note: For assistance with technical questions, contact your local Cat dealer. Note: For more information on other kits that are available visit www.catrebuildkits.com.Reference Material
Table 1
Machine Engine Arrangement Machine Serial Number Prefix Engine Serial Number Prefix Parts Book Media Disassembly and Assembly Media
814F 184-1158
285-5777 S/N:BGF S/N:3PD SEBP3403 SENR9537
815F S/N:BKL S/N:3PD
816F S/N:BMR S/N:3PD Note: For ordering reference material contact your local Cat dealer. 415-8649 Bronze Overhaul Kit Consist
Table 2
415-8649 Bronze Overhaul Kit Consist
Sub-Kits
Part Number Part Name Qty
224-5797 Single Fuel Injector Gasket Kit 6
315-6714 Water Pump Installation Gasket Kit 1
415-8630 Oil Cooler and Lines Gasket Kit 1
363-6420 Rear Structure Gasket Kit 1
417-4373 Central and Lower Structure Gasket Kit 1
415-8660 Turbocharger Installation Gasket Kit 1
417-8843 Front Structure Gasket Kit 1
417-6351 Single Cylinder Head Gasket Kit 1
Additional Parts Included in This Kit
Part Number Part Name Qty
1P-0436 Gasket 1
1R-0762 Fuel Filter 1
1R-1808 Engine Oil Filter 1
2M-9780 O-Ring Seal 3
3E-8017 Locknut 12
3J-1907 O-Ring Seal 5
4F-5695 Cup Plug 6
4P-4369 Spacer 12
4W-4011 Temperature Regulator 2
5P-3456 O-Ring Seal 6
6V-4367 O-Ring Seal 2
6V-4589 O-Ring Seal 1
6V-5839 Washer 12
6V-6923 Backup Ring 1
6V-8676 O-Ring Seal 1
8T-4984 Hose Clamp 2
8T-5452 O-Ring Seal 1
9Y-4357 Breather As 1
033-6033 O-Ring Seal 1
092-2570 Washer 2
116-3715 Taperlock Stud 12
131-6645 Hose 1
175-0454 Bolt 26
214-7568 O-Ring Seal 5
216-5583 Bushing 5
216-5584 Bushing 1
216-5585 Bushing 1
217-0577 Connecting Rod Bearing 6
220-8678 Ring Seal 1
238-5081 O-Ring Seal 1
252-9685 Gasket 1
288-3803 Spring As 2
326-1644 Water Separator and Fuel Filter As 1 Note: For assistance or technical questions contact your local Cat dealer.Note: Refer to
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains Sub-Kits and includes additional parts needed to perform an engine rebuild.Note: This kit contains a set of six standard rod bearings.Note: This kit does not contain main bearings and thrust plates.Note: For assistance with technical questions, contact your local Cat dealer. Note: For more information on other kits that are available visit www.catrebuildkits.com.Reference Material
Table 1
Machine Engine Arrangement Machine Serial Number Prefix Engine Serial Number Prefix Parts Book Media Disassembly and Assembly Media
814F 184-1158
285-5777 S/N:BGF S/N:3PD SEBP3403 SENR9537
815F S/N:BKL S/N:3PD
816F S/N:BMR S/N:3PD Note: For ordering reference material contact your local Cat dealer. 415-8649 Bronze Overhaul Kit Consist
Table 2
415-8649 Bronze Overhaul Kit Consist
Sub-Kits
Part Number Part Name Qty
224-5797 Single Fuel Injector Gasket Kit 6
315-6714 Water Pump Installation Gasket Kit 1
415-8630 Oil Cooler and Lines Gasket Kit 1
363-6420 Rear Structure Gasket Kit 1
417-4373 Central and Lower Structure Gasket Kit 1
415-8660 Turbocharger Installation Gasket Kit 1
417-8843 Front Structure Gasket Kit 1
417-6351 Single Cylinder Head Gasket Kit 1
Additional Parts Included in This Kit
Part Number Part Name Qty
1P-0436 Gasket 1
1R-0762 Fuel Filter 1
1R-1808 Engine Oil Filter 1
2M-9780 O-Ring Seal 3
3E-8017 Locknut 12
3J-1907 O-Ring Seal 5
4F-5695 Cup Plug 6
4P-4369 Spacer 12
4W-4011 Temperature Regulator 2
5P-3456 O-Ring Seal 6
6V-4367 O-Ring Seal 2
6V-4589 O-Ring Seal 1
6V-5839 Washer 12
6V-6923 Backup Ring 1
6V-8676 O-Ring Seal 1
8T-4984 Hose Clamp 2
8T-5452 O-Ring Seal 1
9Y-4357 Breather As 1
033-6033 O-Ring Seal 1
092-2570 Washer 2
116-3715 Taperlock Stud 12
131-6645 Hose 1
175-0454 Bolt 26
214-7568 O-Ring Seal 5
216-5583 Bushing 5
216-5584 Bushing 1
216-5585 Bushing 1
217-0577 Connecting Rod Bearing 6
220-8678 Ring Seal 1
238-5081 O-Ring Seal 1
252-9685 Gasket 1
288-3803 Spring As 2
326-1644 Water Separator and Fuel Filter As 1 Note: For assistance or technical questions contact your local Cat dealer.Note: Refer to
Parts bolt JOHNSON:
5030001
5030001 BOLT, Cylinder & crankcase
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ225CX4DC, BJ225X4SDC, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J10BL4SU
5031069
5031069 BOLT, Manifold
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4S
5030393
5030393 BOLT, Cover mount
BJ115L4STS, BJ60PL4STC, BJ70PL4STC, BJ90PL4STS, J140CX4STS, J140PL4STS, J40PL4SNF, J40PL4STC, J50PL4SNF, J50PL4STC, J60PL4SNF, J70FLTLECS, J70PL4SNF
5033293
5033293 BOLT
BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, J10EL4SOR, J10EL4SRC, J10R4SNF, J10R4SR, J10R4STC, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J15EL4SOS, J15R4SNF, J15R4SR, J15R4STC, J15RL4SR
5032247
5032247 *BOLT, DRAG LINK
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4S
5034129
5034129 BOLT
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR
5033587
5033587 BOLT (8X70mm)
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR
5034122
5034122 BOLT, STUD
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR