5035057 BRACKET, PURGE VALVE JOHNSON
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
BRACKET
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Compatible models:
BRP JOHNSON entire parts catalog list:
- FUEL PUMP & VAPOR SEPARATOR » 5035057
BJ225CX4DC 2006
BJ225X4SDC 2006
BJ200CX4O, J200CX4SOC 2004,2005
J200CX4SRS 2004
BJ200X4SO, J200PX4SOC 2004,2005
J200PX4SRS 2004
BJ225CX4O, J225CX4SOC, J225CZ4SOS 2004,2005
J225CX4SRS 2004
BJ225X4SO, J225PX4SOC, J225PZ4SOS 2004,2005
J225PX4SRS 2004
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 370-8376 Capping Kit 1 Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove" for the correct procedure.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Illustration 1 g03383683
Thoroughly clean the area around fuel manifold (2).
Disconnect harness assembly (4) from fuel pressure sensor (3).
Remove banjo bolt (1) from tube assembly (5).
Remove sealing washers (7) (not shown).
Immediately use Tooling (A) to cap the open port in fuel manifold (2). Immediately use Tooling (A) to plug the open end of tube assembly (5).
Remove bolt (8) from fuel manifold (2). Remove the fuel manifold from inlet manifold (9)
If necessary, remove fuel pressure sensor (3). Refer to Disassembly and Assembly, "Fuel Pressure Sensor - Remove and Install" for the correct procedure.
If necessary, remove fuel pressure relief valve (6). Refer to Disassembly and Assembly, "Relief Valve (Fuel) - Remove and Install" for the correct procedure. Installation Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Ensure that all ports on the fuel manifold are capped. Ensure that the fuel manifold is externally clean and free from damage. Note: Do not install a fuel manifold that has not been capped. All caps must be left in place until the fuel injection lines or the fuel pressure relief valve are installed.
Illustration 2 g03383683
If necessary, install fuel pressure sensor (3). Refer to Disassembly and Assembly, "Fuel Pressure Sensor - Remove and Install" for the correct procedure.
If necessary, install fuel pressure relief valve (6). Refer to Disassembly and Assembly, "Relief Valve (Fuel) - Remove and Install" for the correct procedure.
Position fuel manifold (2) onto inlet manifold (8). Install bolts (7) to fuel manifold (2) finger tight.
Install a new set of seals and a new set of fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct procedure.
Tighten bolts (7) to a torque of 22 N m (195 lb in).
Connect harness assembly (4) to fuel pressure sensor (3).
Install a new sealing washer (6) (not shown) on to banjo bolt (1).
Remove the cap from tube assembly (5).
Install banjo bolt (1) to tube assembly (5). Install remaining new sealing washer (6) (not shown) to the banjo bolt.
Install banjo bolt (1) and tube assembly (5) to fuel manifold (2). Tighten the banjo bolt finger tight.
Tighten banjo bolt (1) to a torque of 21 N m (186 lb in). Ensure that tube assembly (5) is not strand as the banjo bolt is tightened.
Replace the filters for primary fuel system. Refer to Operation and Maintenance Manual, "Fuel System Primary (Water Separator) Element - Replace" for the correct procedure.
Replace the filters for secondary fuel system. Refer to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace" for the correct procedure.
Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for more information.
Parts bracket JOHNSON:
5030847
5030847 BRACKET, Tilt lock spring
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, BJ90PL4SDA, BJ90PL4S
5035189
5035189 *BRACKET, FASTENER
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5035102
5035102 BRACKET, HARNESS
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5035103
5035103 BRACKET, HARNESS
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5035104
5035104 BRACKET, HARNESS
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5035105
5035105 BRACKET, HARNESS
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5035123
5035123 BRACKET, SWIVEL
J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5035125
5035125 BRACKET, STEERING
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS