0438792 JOHNSON CARBURETOR ASSY.

Assemble the Linkage for the Fuel Injection Pump
Note: The linkage for the fuel injection pump contains two levers. One lever is for the governor control and the other lever is for the fuel control.
Illustration 1 g00658157
Governor control lever
Illustration 2 g00658162
If the governor control lever was disassembled, then you must perform the following procedure in order to assemble the governor control lever.
Install spring (31) onto link (30).
Install spring (32) onto link (30) and compress the spring.
While spring (32) is compressed, pin (33) is installed through link (30) into lever (34). After the pin is installed, release the spring tension.
Install circlip (35) onto the end of pin (33).
Illustration 3 g00658136
Fuel control lever
Illustration 4 g00658147
If the fuel control lever was disassembled, then you must perform the following procedure in order to assemble the fuel control lever.
Illustration 5 g00658290
Apply 9S-3263 Thread Lock Compound to the first two threads (28) of the Angleich unit (torque control) (24). Ensure that the thread lock compound does not enter the joint for the spring (29).
Install the Angleich unit (torque control) (24) into lever (25). Tighten the Angleich unit (torque control) to a torque of 15 N m (133 lb in).
Carefully install spring (27) on the Angleich unit (torque control) (24). Note: Ensure that the closed coils of the spring are installed toward the lever.
Install spring (14) onto pin (26) that is located at the end of lever (25). Install spring (14) onto pin (26) that is located on the end of lever (13).
Illustration 6 g00658117
Install the governor control lever (2) and install the fuel control lever (6) into position in the engine front housing.
Install the inner shaft (23) and then install the outer shaft (21). The outer shaft is installed over the inner shaft. The shafts keep the levers in position inside the engine front housing.
Insert the spring pins (22) that hold the levers in position on the shafts.
Illustration 7 g00658120
Install the brass plug (19) into the engine front housing (20).
Illustration 8 g00658059
Place the lever (13) in position on the shaft assembly (11). Note: Ensure that the spring (14) is connected to the pin that is located on the end of the lever (13).
Apply 9S-3263 Thread Lock Compound to the threads of the shaft (11). Ensure that the thread lock compound does not enter the bushing (12).
Install the following items (not shown) onto the shaft (11) in order to keep the lever (13) in position: flat washer, lock washer and nut. Tighten the nut to a torque of 10.5 N m (8 lb ft). Install the Speed Control Lever for the Engine
Illustration 9 g00658094
If shaft assembly (11) was disassembled, install the following items onto the shaft assembly: O-rings (15), speed control lever (5) and nut (16). Note: Ensure that key (17) that is in shaft (11) is aligned with slot (18) that is in speed control lever (5).
Tighten nut (16) to a torque of 45 N m (33 lb ft).
Illustration 10 g00658071Note: Lubricate shaft assembly (11) and lubricate O-rings (15) with clean grease. This will ease the installation of the shaft assembly into the engine front housing.
Install shaft assembly (11) through bushing (12) into the engine front housing.
Illustration 11 g00658059
Place lever (13) in position on shaft assembly (11). Note: Ensure that spring (14) is connected to the pin that is located on the end of lever (13).
Apply 9S-3263 Thread Lock Compound to the threads of shaft (11). Ensure that the thread lock compound does not enter bushing (12).
Install the following items (not