0316092 JOHNSON CHOKE VALVE


0316092 CHOKE VALVE JOHNSON 100ESL71A, 100ESL72R, 115EL77S, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 175TL77S, 200TL76S, 200TL77C, 85EL76D, 85EL77S, 85ESL70B, 85ESL71A, 85ESL72R, 85ESL73M, 85ESL74B, CHOKE
0316092 CHOKE VALVE JOHNSON
Rating:
78

Buy CHOKE VALVE 0316092 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 5
 

BRP JOHNSON entire parts catalog list:

100ESL71A, 100ESL71C 1971
100ESL72R 1972
115EL77S, 115ETL77 1977
115ESL70D 1970
115ESL73M 1973
115ESL74B, 115ETL74B 1974
115ESL75E, 115ETL75E 1975
115TXL77S 1977
125ESL71C 1971
125ESL72R 1972
135ESL73M 1973
135ESL74B, 135ETL74B 1974
135ESL75E, 135ETL75E 1975
140ML77S, 140TL77S, 140TXL77S 1977
175TL77S, 175TXL77S 1977
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
85EL76D, 85EL76G, 85ETLR76D, 85ETLR76G 1976
85EL77S, 85ETLR77S 1977
85ESL70B, 85ESL70D 1970
85ESL71A, 85ESL71H 1971
85ESL72R 1972
85ESL73M 1973
85ESL74B 1974
85ESL75E 1975
85TXLR77S 1977

Information:

START BY:a. remove turbocharger 1. Install the turbocharger in tool group (A). Put alignment marks on the three housings of the turbocharger for correct installation and alignment at assembly. Remove "V" clamp (2) and compressor housing (1). 2. Remove "V" clamp (3). Remove cartridge housing (5) from turbine housing (4).
When the nut that holds the compressor wheel is loosened, do not put a side force on the shaft.
3. Install tool (C) in tool (B), and put the cartridge assembly in tool (C) as shown. Use tool (D) to remove the nut that holds compressor wheel (6).
The compressor wheel can often be removed from the cartridge assembly without the use of the oil cooker. The oil cooker can be used for easier disassembly. If removal of the compressor wheel is too difficult, damage to parts can be the result.
The oil used to heat the compressor wheel must have a flash point (the temperature at which the oil will burn) above 204°C (400°F).
4. Install tool (H) on tool (E). Heat tool (E) to a temperature of 176°C 14°C (350°F 25°F). Install the cartridge assembly on tool (H) so only the compressor wheel is in the oil. Heat the compressor wheel for no more than ten minutes.
Do not let the turbine wheel hit the bottom of the press during removal. Step 5 must be done before the compressor wheel becomes cooler.
5. Install tool (H) on tool (G). Put the cartridge assembly in tool (H) as shown. Remove compressor wheel (6) with an arbor press and tool (F). 6. Put the turbine wheel in tool (C). Remove seal ring (8) and shroud (7) from the shaft.7. Use tool (J) to make sure the turbocharger shaft is straight. See Special Instruction, Form No. SMHS6998. 8. Bend the tabs of the locks from bolts (10), and remove the bolts and locks.9. Remove backplate assembly (11) from the cartridge housing. Remove spacer (9) from backplate assembly (11). Remove the seal rings from spacer (9).10. Remove the collar from behind backplate assembly (11). 11. Remove thrust bearing (13) and O-ring seal (12) from the cartridge housing. 12. Remove top bearing (14) and the washer from the cartridge housing. Put a long dye mark on the top face of bearing (14). The dye marks are used for identification of the bearings when they are installed.13. Use tool (J), and remove the two rings that hold the top and bottom bearings in position. Remove the bottom bearing and washer. Put a short dye mark on the bearing. 14. Use tool (K), and remove the last ring that holds the bottom bearing in position from the cartridge housing.15. Check all the parts of the turbocharger for damage. If the parts have damage, use new parts for replacement. See Special Instruction, Form No. SMHS6854, for Turbocharger Reconditioning. Also see Guideline For Reusable Parts, Form No. SEBF8018.Assemble Turbocharger (AiResearch TW61)
1. Make sure that all of the oil passages in the turbocharger cartridge housing are clean and free of dirt and foreign material.2. Put clean engine oil on all parts of the cartridge assembly.
Rings (1), (4) and (5) must be installed with the round outside edge of the rings toward the bearings.
3. Install ring (4) in the cartridge housing with tool (A).4. Install washer (3) and bearing (2) in the cartridge housing. Make sure the short dye mark on bearing (2) is up.5. Install rings (1) and (5) in the cartridge housing with tool (A).
Put 6V2055 High Vacuum Grease in the groove for seal ring (7) at assembly to one half or more of the depth of the groove all the way around.
6. Install tool (D) in tool (C). Install turbine shaft (6) in tool (D). Install seal ring (7) on turbine shaft (6) with tool (H). Install shroud (8) on turbine shaft (6).
Make sure the seal ring on turbine shaft (6) is fitted correctly in the cartridge housing.
7. Install turbine shaft (6) in the cartridge housing. 8. Install washer (12), bearing (11) with the long dye mark up, thrust washer (10) with the three lubrication grooves up and O-ring seal (9) in the cartridge housing. 9. Install the seal rings on spacer (13). Install spacer (13) in backplate assembly (15). Make sure the chamfer end of spacer (13) is toward the inside of the cartridge assembly when the backplate assembly is installed.10. Install collar (14) and backplate assembly (15) on the cartridge assembly with the oil hole in the backplate assembly in alignment with the oil hole in the cartridge housing. 11. Install the locks and bolts (16) that hold backplate assembly (15) in position. Tighten the bolts to a torque of 10.2 1.1 N m (90 10 lb.in.).
Do not put a side force on the shaft when the nut is installed or removed.
12. Install the compressor wheel as follows:a. Put the compressor wheel in position on the shaft.b. Put clean oil on the threads of the shaft and face of the nut. Install the nut, and tighten it to a torque of 1.7 N m (13 lb.in.).c. Loosen the nut, and retighten it to a torque of 3.5 N m (30 lb.in.). Mark the location of the nut, and tighten it 120° more with tool (F).d. Remove the nut, and clean t


Parts choke JOHNSON:

0383639
 
0383639 CHOKE KNOB AND ROD ASSEMBLY
100ESL71A, 115ESL69E, 115ESL70D, 125ESL71C, 85ESL69E, 85ESL70B, 85ESL71A
0384255
 
0384255 CHOKE SHAFT AND LEVER
100ESL71A, 100ESL72R, 115EL77S, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 85EL76D, 85EL77S, 85ESL70B, 85ESL71A, 85ESL72R, 85ESL73M, 85ESL74B, 85ESL75E, 85TXLR77S
0384256
 
0384256 CHOKE SHAFT AND PIN
100ESL71A, 100ESL72R, 115EL77S, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 85EL76D, 85EL77S, 85ESL70B, 85ESL71A, 85ESL73M, 85ESL74B, 85ESL75E, 85TXLR77S
0385372
 
0385372 CHOKE KNOB ASSY
100ESL72R, 115ESL73M, 115ESL74B, 125ESL72R, 135ESL73M, 135ESL74B, 85ESL72R, 85ESL73M, 85ESL74B
0387300
 
0387300 CHOKE SHAFT
175TL77S, 200TL76S, 200TL77C
0387302
 
0387302 CHOKE SHAFT
175TL77S, 200TL76S, 200TL77C
0387838
 
0387838 CHOKE SHAFT, 115 HP only
115EL77S, 115TXL77S, 140ML77S, 85EL77S, 85TXLR77S
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