0389165 CHROME PUMP KIT JOHNSON
100ML79S, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85ETLR78C, 85ML79R, J100MLCSC, J115MLCIH, J115MLCNB, J115MLCSA, J140MLCIH, J140MLCNB, J140MLCSA, J150TLCIA, J150TLCNM,
CHROME
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Compatible models:
100ML79S
115ETZ78C
115ML79R
140ML78C
140ML79R
150TL78S
150TL79C
175TL78C
175TL79R
200TL78R
200TL79A
235TL70A
235TL78R
85ETLR78C
85ML79R
J100MLCSC
J115MLCIH
J115MLCNB
J115MLCSA
J140MLCIH
J140MLCNB
J140MLCSA
J150TLCIA
J150TLCNM
J150TLCSF
J175TLCIH
J175TLCNB
J175TLCSA
J200TLCIH
J200TLCNE
J200TLCSF
J235TLCIB
J235TLCNE
J235TLCSM
J85MLCSA
J90MLCIH
J90MLCNB
JOHNSON
BRP JOHNSON entire parts catalog list:
- GEARCASE » 0389165
115ML79R, 115TL79R, 115TXL79R 1979
140ML78C, 140TL78C, 140TX78C 1978
140ML79R, 140TL79R, 140TXL79R 1979
150TL78S, 150TXL78S 1978
150TL79C, 150TXL79C 1979
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
85ETLR78C, 85ML78C, 85TXLR78C 1978
85ML79R, 85TL79R, 85TXL79R 1979
J100MLCSC, J100TRLCSC, J100TRXCSC 1980
J115MLCIH, J115MLCIM, J115TLCIH, J115TLCIM, J115TXCIH, J115TXCIM 1981
J115MLCNB, J115TLCNB, J115TXCNB 1982
J115MLCSA, J115TLCSA, J115TXCSA 1980
J140MLCIH, J140MLCIM, J140TLCIH, J140TLCIM, J140TXCIH, J140TXCIM 1981
J140MLCNB, J140TLCNB, J140TXCNB 1982
J140MLCSA, J140TLCSA, J140TXCSA 1980
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCNM, J150TXCNM 1982
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCNB, J175TXCNB 1982
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCNE, J200TXCNE 1982
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCNE, J235TXCNE 1982
J235TLCSM, J235TXCSM 1980
J85MLCSA, J85TLCSA, J85TXCSA 1980
J90MLCIH, J90MLCIM, J90TLCIH, J90TLCIM, J90TXCIH, J90TXCIM 1981
J90MLCNB, J90TLCNB, J90TXCNB 1982
Information:
Table 2
Required Service Tools
Part Number Description
441-0451 Kit - Test Reference: Refer to the Disassembly and Assembly for the appropriate procedure for the removal and installation of components.
Table 3
Troubleshooting Test Steps Values Results
1. Check the Diesel Exhaust Fluid (DEF) Quality
A. Measure the DEF quality. Refer to Testing and Adjusting, "Diesel Exhaust Fluid Quality - Test" for the correct procedure.
DEF
Result : The DEF is not contaminated and the concentration is not within the acceptable range.
Repair : Drain the DEF from the tank. Refill the tank with DEF that meets ISO 22241 quality standards.
Proceed to Test Step 2.
Result : The DEF is not contaminated and the concentration is within the acceptable range.
Proceed to Test Step 2.
Result : The DEF is contaminated.
Repair : Contact the Dealer Solutions Network (DSN) for further information.
2. Perform a "DEF Dosing System Accuracy Test"
A. Perform a "DEF Dosing System Accuracy Test" using Cat® Electronic Technician (ET). Refer to Testing and Adjusting, Aftertreatment SCR System Dosing Test for the correct procedure.
DEF Dosing System Accuracy Test
Result : The quantity collected is within specifications
Repair : Install the DEF injector.
Proceed to Test Step 4.
Result : The quantity collected is below specification.
Proceed to Test Step 3.
Result : The quantity collected is above specification. A failed DEF injector has been detected.
Repair : Replace the DEF injector.
Proceed to Test Step 6.
3. Check the DEF Pressure Line
A. Turn the keyswitch to OFF for 2 minutes. The keyswitch must be OFF for 2 minutes to allow the DEF pump to purge, reset the code, and reset the Diesel Exhaust Fluid Controller (DCU).
B. Visually inspect the lines for leaks or damage.
C. Remove the DEF pressure line between the DEF pump and the DEF injector.
D. Check for ice, urea deposits, or debris in the DEF pressure line.
DEF Pressure Line
Result : There are restrictions or leaks in the lines.
Repair : Remove the restrictions or replace the pressure line.
Proceed to Test Step 6.
Result : There are no restrictions or leaks in the lines.
Proceed to Troubleshooting, "DEF Pressure is Low".
4. Inspect the Exhaust Mixer for DEF Deposits
A. Turn the keyswitch to OFF.
B. Remove the DPF outlet.
C. Inspect the exhaust mixer for DEF deposits.
Exhaust Mixer
Result : There were no DEF deposits on the exhaust mixer.
Proceed to Test Step 5.
Result : There were DEF deposits on the exhaust mixer. The exhaust mixer is damaged.
Repair : Replace the exhaust mixer.
Proceed to Test Step 6.
5. Determine the Fuel Quality
A. Take a fuel sample from the fuel tank.
Refer to Testing and Adjusting, "Fuel Quality - Test"
Fuel Quality
Result : The fuel being used does not meet the specifications for the engine.
Repair : Contact the owner of the equipment. Inform the owner that Ultra Low Sulfur Diesel must be used in order for the engine to operate properly.
Drain the fuel tank and replace the fuel with fuel that meets the specifications for the engine.
Perform a Manual DPF Regeneration using Cat ET.
Return the unit to service after the regeneration has completed.
6. Perform an "Aftertreatment System Functional Test".
A. Start the engine.
B. Connect to the "Engine #1 Aftertreatment Control ECM" using Cat ET.
C. Perform an "Aftertreatment System Functional Test."
Aftertreatment System Functional Test
Result: The test completed successfully.
Return the unit to service.
Parts chrome JOHNSON:
0392749
0392749 CHROME PUMP KIT 2
J100WMLCRS, J115MLCNB, J115MLCRD, J115MLCTE, J140MLCNB, J140MLCTE, J140TLCRD, J150STLCRD, J150STLCTE, J150TLCNM, J150TLCRD, J150TLCTB, J155WTLCRS, J175TLCNB, J175TLCTD, J185TLCRS, J200TLCNE, J200TLCTD, J235STLCRC, J235STLCTS, J235TLCNE, J235TLCRC, J2