0390772 CHROME PUMP KIT JOHNSON
BJ4RDHEDS, BJ5DREDS, BJ5DREUC, BJ5FRBECC, BJ5FRBEUS, BJ6DRECR, BJ6DREDS, BJ6DREUC, BJ8RCB, BJ8RCH, BJ8RCLT, BJ8REDS, HJ6FRECA, HJ6FREUR, J4RDHCCS, J4RDHCDE, J4RDHCEC, J4RDHCUD, J4RDHEIA, J4RDHENM, J4RDHEOD, J4RDHERE, J4RDHESR, J4RDHETB, J5DRECR, J5RC
CHROME
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Compatible models:
BJ4RDHEDS
BJ5DREDS
BJ5DREUC
BJ5FRBECC
BJ5FRBEUS
BJ6DRECR
BJ6DREDS
BJ6DREUC
BJ8RCB
BJ8RCH
BJ8RCLT
BJ8REDS
HJ6FRECA
HJ6FREUR
J4RDHCCS
J4RDHCDE
J4RDHCEC
J4RDHCUD
J4RDHEIA
J4RDHENM
J4RDHEOD
J4RDHERE
J4RDHESR
J4RDHETB
J5DRECR
J5RCIC
J5RCSS
J5RHCNR
J5RHCTA
J6R4SRC
J6R4STS
J6RCCS
J6RCDE
J6RCEC
J6RCOB
J6RCRM
J6RCUD
J6REEA
J6REIA
J6RENM
J6REOD
J6RERE
J6RESR
J6RETB
J6RLSIB
J6RLSOC
J6RLSRS
J6RLSSM
J6RLSTD
J8DREEA
J8RCCS
J8RCDE
J8RCEC
J8RCIC
J8RCNR
J8RCOB
J8RCRM
J8RCSS
J8RCTA
J8RCUD
J8RECR
J8REIA
J8RENM
J8REOD
J8RERE
J8RESR
J8RETB
J8REUC
J8RLSIE
J8RLSOR
J8RLSRC
J8RLSSB
J8RLSTS
J8WREES
J8WRLSIR
J8WRLSSC
JOHNSON
BRP JOHNSON entire parts catalog list:
- GEARCASE » 0390772
BJ5DREUC, BJ5DRLEUC 1997
BJ5FRBECC, BJ5FRBLECC, HJ5FRECA, HJ5FRLECA 1998
BJ5FRBEUS, BJ5FRBLEUS, HJ5FREUR, HJ5FRLEUR 1997
BJ6DRECR, BJ6DRLECR, J6RECR, J6RLECR 1998
BJ6DREDS, BJ6DRLEDS, BJ6REDS, BJ6RLEDS, J6REDS, J6RLEDS, J6SLEDS, SJ6REDS, SJ6RLEDS 1996
BJ6DREUC, BJ6DRLEUC, J6REUC, J6RLEUC 1997
BJ8RCB, BJ8RCLB 1997
BJ8RCH, BJ8RCLH 1996
BJ8RCLT, BJ8RCT 1998
BJ8REDS, BJ8RLEDS, BJ8SRLEDS, J8REDS, J8RLEDS, J8SRLEDS, SJ8REDS, SJ8RLEDS 1996
HJ6FRECA, HJ6FRLECA 1998
HJ6FREUR, HJ6FRLEUR 1997
J4RDHCCS, J4RDHLCCS 1988
J4RDHCDE 1986
J4RDHCEC, J4RDHLCEC 1989
J4RDHCUD, J4RDHLCUD 1987
J4RDHEIA, J4RDHLEIA 1991
J4RDHENM, J4RDHLENM 1992
J4RDHEOD, J4RDHLEOD 1995
J4RDHERE, J4RDHLERE 1994
J4RDHESR, J4RDHLESR 1990
J4RDHETB, J4RDHLETB 1993
J5DRECR, J5DRLECR 1998
J5RCIC, J5RHCIC, J5RHLCIC, J5RLCIC 1981
J5RCSS, J5RHCSS, J5RHLCSS, J5RLCSS 1980
J5RHCNR, J5RHLCNR 1982
J5RHCTA, J5RHLCTA 1983
J6R4SRC, J6RL4SRC 2004
J6R4STS, J6RL4STS 2003
J6RCCS, J6RLCCS, J6SLCCS 1988
J6RCDE, J6RLCDE, J6SLCDE 1986
J6RCEC, J6RLCEC, J6SLCEC 1989
J6RCOB, J6RLCOB, J6SLCOB 1985
J6RCRM, J6RLCRM, J6SLCRM 1984
J6RCUD, J6RLCUD, J6SLCUD 1987
J6REEA, J6RLEEA 1999
J6REIA, J6RLEIA, J6SLEIA 1991
J6RENM, J6RLENM, J6SLENM 1992
J6REOD, J6RLEOD, J6SLEOD 1995
J6RERE, J6RLERE, J6SLERE 1994
J6RESR, J6RLESR, J6SLESR 1990
J6RETB, J6RLETB, J6SLETB 1993
J6RLSIB, J6RLVSIB, J6RSIB, J6RVSIB 2001
J6RLSOC, J6RSOC 2005
J6RLSRS, J6RSRS 2004
J6RLSSM, J6RSSM 2000
J6RLSTD, J6RSTD 2003
J8DREEA, J8REEM, J8RLEEM, J8RXEEM 1999
J8RCCS, J8RLCCS, J8SRLCCS 1988
J8RCDE, J8RLCDE, J8SRLCDE 1986
J8RCEC, J8RLCEC, J8SRLCEC, TJ8RCEC, TJ8RLCEC 1989
J8RCIC, J8RLCIC 1981
J8RCNR, J8RLCNR, J8SRLCNR 1982
J8RCOB, J8RLCOB, J8SRLCOB 1985
J8RCRM, J8RLCRM, J8SRLCRM 1984
J8RCSS, J8RLCSS 1980
J8RCTA, J8RLCTA, J8SRLCTA 1983
J8RCUD, J8RLCUD, J8SRLCUD 1987
J8RECR, J8RLECR, J8SRLECA 1998
J8REIA, J8RLEIA, J8SRLEIA 1991
J8RENM, J8RLENM, J8SRLENM 1992
J8REOD, J8RLEOD, J8SRLEOD 1995
J8RERE, J8RLERE, J8SRLERE 1994
J8RESR, J8RLESR, J8SRLESR 1990
J8RETB, J8RLETB, J8SRLETB 1993
J8REUC, J8RLEUC, J8SRLEUC 1997
J8RLSIE, J8RLVSIE, J8RLXSIE, J8RSIE, J8RVSIE, J8RXSIE 2001
J8RLSOR, J8RSOR 2005
J8RLSRC, J8RSRC 2004
J8RLSSB, J8RSSB, J8RXSSB 2000
J8RLSTS, J8RSTD 2003
J8WREES, J8WRLEES 1999
J8WRLSIR, J8WRSIR 2001
J8WRLSSC, J8WRSSC 2000
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Bearing Puller 1
- Puller 1
- Crossblock 1
- Puller Legs 2
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06155976
If necessary, remove Original Equipment Manufacture (OEM) driven equipment from the accessory drive. Refer to the OEM for the correct procedure.
If the OEM driven equipment was not installed onto the accessory drive. Remove bolts (4) and remove blanking plate (5). Remove seal (6) (not shown).
Remove banjo bolt (3) and remove sealing washer (1) (not shown) and sealing washer (2) (not shown).
Remove banjo bolt (10) and remove sealing washer (8) (not shown) and sealing washer (9) (not shown).
Remove tube assembly (7).
Illustration 2 g06156300
Remove bolts (13) from accessory drive (11).
Remove accessory drive (11) from flywheel housing (14). Remove seal (12) (not shown).
Illustration 3 g06156302
If necessary, follow Step 8a through Step 8c to disassemble the assembly of accessory drive (11).
Remove circlip (15) from gear (19). Position accessory drive housing (17) on a suitable press with Face (X) in the down ward position. Press the gear out of the accessory drive housing. Support the gear as the gear is pressed from the accessory drive housing.
Use Tooling (A) to remove bearing (18) from the shaft of gear (19).
Position the accessory drive housing on a suitable press with Face (W) in the down ward position. Press the bearing (16) out of the accessory drive housing. Support the bearing as the bearing is pressed from the accessory drive housing.Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that all components are free from wear or damage. If necessary, replace any component that is worn or damaged.
Illustration 4 g06156302
If necessary, follow Step 2a through Step 2d to assemble the assembly of accessory drive (11).
Position accessory drive housing (17) on a suitable press with Face (X) in the down ward position. Press bearing (16) into the accessory drive housing. Ensure that the bearing is pressed into the accessory drive housing squarely. The bearing should be pressed up to the shoulder in the accessory drive housing.
Position gear (19) on a suitable support with the shaft in the vertical position. Press bearing (18) on the inner edge of the bearing onto the shaft. Ensure that the bearing is pressed onto the shoulder of the shaft.
Position accessory drive housing (17) on a suitable press with Face (W) in the down ward position. Press bearing (16) and gear (19) into the accessory drive housing. Ensure that the bearing is pressed into the accessory drive housing squarely and up to the shoulder on the accessory drive housing.
Install circlip (15) to gear (19). Ensure that the circlip is correctly located into the recess of the gear.
Illustration 5 g06156300
Install a new seal (12) (not shown) to accessory drive (11). Ensure that the seal is correctly seated into the recess of the accessory drive.
Install accessory drive (11) into flywheel housing (14). Ensure that the accessory drive is correctly orientated and is seated into the flywheel housing.
Install bolts (13) to accessory drive (11). Support the accessory drive as the bolts are installed.
Tighten bolts (13) to a torque of 44 N m (32 lb ft).
Illustration 6 g06155976
Install a new sealing washer (2) (not shown) onto banjo bolt (3).
Install a new sealing washer (9) (not shown) onto banjo bolt (10).
Install banjo bolt (3) and banjo bolt (10) to tube assembly (7).
Position tube assembly (7) onto the accessory drive and the cylinder block. Install remaining sealing washer (1) (not shown) and sealing washer (8) (not shown). Hand tighten banjo bolt (3) and banjo bolt (10).
Tighten banjo bolt (3) and banjo bolt (10) to a torque of 17 N m (150 lb in). Ensure that tube assembly (7) is not strained as the banjo bolts are tightened.
If the OEM