0330115 TIMING POINTER, Manifold JOHNSON
BJ115TLEDA, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WMLCDR, J100WMLCOC, J100WMLCRS, J100WTLCUA, J100WTLEDR, J100WTLEIB, J100WTLENE, J100WTLEOC, J100WTLERS, J100WTLESM,
TIMING
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Compatible models:
BJ115TLEDA
D100WTLM
HJ88MSLEDC
J100STLCCA
J100STLCEM
J100STLEIE
J100STLEND
J100STLERC
J100STLESB
J100STLETS
J100WMLCDR
J100WMLCOC
J100WMLCRS
J100WTLCUA
J100WTLEDR
J100WTLEIB
J100WTLENE
J100WTLEOC
J100WTLERS
J100WTLESM
J100WTLETD
J100WTLEUA
J100WTLZ
J110MLCCA
J110MLCDC
J110MLCEM
J110MLCUR
J112TSLEDR
J112TSLEOC
J112TSLERS
J115JKLEOC
J115JKLERS
J115JLEIE
J115JLEND
J115JLEOR
J115JLERC
J115JLETS
J115JLEUM
J115MLCOS
J115MLCRD
J115MLESB
J115TSLECM
J115TSLEUA
J140TLCRD
J150CXCCA
J150CXCEM
J150CXEIE
J150CXESB
J150GTLCUR
J150STLACA
J150STLCDC
J150STLCEM
J150STLCOH
J150STLCRD
J150STLEIE
J150STLESB
J150TLCDC
J150TLCOS
J150TLCRD
J150TLCUR
J155WTLCDR
J155WTLCOC
J155WTLCRS
J155WTLCUA
J155WTLEIB
J155WTLENE
J155WTLESM
J155WTLZ
J175STLACM
J175STLCEB
J175STLEID
J175STLESE
J175TLCDR
J175TLCOC
J175TLCUA
J185TLCOC
J185TLCRS
J235STLCOR
J235STLCRC
J235TLCOR
J235TLCRC
J85TTLEIE
J85TTLEND
J85TTLEOR
J85TTLERC
J85TTLETS
J88MSLCCC
J88MSLCER
J88MSLCUS
J88MSLEIM
J88MSLENB
J88MSLEOS
J88MSLERD
J88MSLESA
J88MSLETE
J88TSLEDR
J88TSLEOC
J88TSLERS
J90MLCDC
J90MLCOS
J90MLCRD
J90MLCUR
J90TSLECM
J90TSLEUA
SJ100WMPLM
SJ100WMPLZ
X155WTLM
JOHNSON
BRP JOHNSON entire parts catalog list:
- INTAKE MANIFOLD » 0330115
BJ90TLEDA, HJ88MSLEDC, HJ90MLEDA, HJ90TXADA, J88MSLEDC, J90TLEDA 1996
HJ88MSLEDC, J88MSLEDC 1996
J100STLCCA 1988
J100STLCEM 1989
J100STLEIE, VJ100SLEIE 1991
J100STLEND, VJ100SLEND 1992
J100STLERC 1994
J100STLESB, VJ100SLESB 1990
J100STLETS, VJ100SLETS 1993
J100WMLCDR, J100WTLCDR, J100WTXCDR 1986
J100WMLCOC, J100WTLCOC 1985
J100WMLCRS, J100WTLCRS 1984
J100WTLCUA, J100WTXCUA 1987
J100WTLEDR, J100WTXEDR 1996
J100WTLEIB, J100WTXEIB 1991
J100WTLENE, J100WTXENE 1992
J100WTLEOC, J100WTXEOC 1995
J100WTLERS, J100WTXERS 1994
J100WTLESM, J100WTXESM 1990
J100WTLETD, J100WTXETD 1993
J100WTLEUA, J100WTXEUA 1997
J100WTLZ, J100WTXZ 1989
J110MLCCA, J110TLCCA, J110TXCCA 1988
J110MLCDC, J110TLCDC, J110TLCDF 1986
J110MLCEM, J110TLAEM, J110TLCEM, J110TXCEM, TJ110TLCEM, TJ110TXCEM 1989
J110MLCUR, J110TLCUR, J110TXCUR 1987
J112TSLEDR, J112TSXEDR, XJ112TSLEDR, XJ112TSXEDR 1996
J112TSLEDR, J112TSXEDR, XJ112TSLEDR, XJ112TSXEDR 1996
J112TSLEOC, J112TSXEOC, XJ112TSLEOC, XJ112TSXEOC 1995
J112TSLEOC, J112TSXEOC, XJ112TSLEOC, XJ112TSXEOC 1995
J112TSLERS, J112TSXERS, XJ112TSLERS, XJ112TSXERS 1994
J112TSLERS, J112TSXERS, XJ112TSLERS, XJ112TSXERS 1994
J115JKLEOC 1995
J115JKLERS 1994
J115JLEIE, J115MLEIE, J115TLAIE, J115TLEIE, J115TXEIE, TJ115TLEIE, VJ115TLAIE, VJ115TLEIE, VJ115TXEIE 1991
J115JLEND, J115MLEND, J115TLAND, J115TLEND, J115TXEND, TJ115TLEND, VJ115TLAND 1992
J115JLEOR, J115MLEOR, J115TLEOR, J115TXAOR 1995
J115JLERC, J115MLERS, J115TLARC, J115TLERC, J115TXARS 1994
J115JLETS, J115MLETS, J115TLATS, J115TLETS, J115TXATS, TJ115TLETS, VJ115TLATS, VJ115TLETS 1993
J115JLEUM 1997
J115MLCOS, J115TLCOS 1985
J115MLCRD, J115TLCRD, J115TXCRD 1984
J115MLESB, J115TLASB, J115TLESB, J115TXESB, TJ115TLESB, VJ115TLASB, VJ115TLESB, VJ115TXESB 1990
J115TSLECM, J115TSXECM, XJ115HLECM, XJ115HXECM 1998
J115TSLEUA, J115TSXEUA, XJ115HLEUA, XJ115HXEUA 1997
J140TLCRD, J140TXCRD 1984
J150CXCCA, J150TLCCA, J150TXCCA 1988
J150CXCEM, J150TLAEM, J150TLCEM, J150TXCEM, TJ150TXCEM 1989
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150GTLCUR, J150STLCUR 1987
J150STLACA, J150STLCCA 1988
J150STLCDC 1986
J150STLCEM, TJ150SLCEM 1989
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLEIE, TJ150SLEIE, VJ150SLEIE 1991
J150STLESB, TJ150SLESB, VJ150SLESB 1990
J150TLCDC, J150TXCDC 1986
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J150TLCUR, J150TXCUR 1987
J155WTLCDR, J155WTXCDR 1986
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J155WTLCUA, J155WTXCUA 1987
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J155WTLESM, J155WTXESM 1990
J155WTLZ, J155WTXZ 1989
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLEID, J175TXEID, VJ175SLEID, VJ175TXEID 1991
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J175TLCDR, J175TXCDR 1986
J175TLCOC, J175TXCOC 1985
J175TLCUA, J175TXCUA 1987
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J235STLCOR 1985
J235STLCRC 1984
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
J85TTLEIE 1991
J85TTLEND 1992
J85TTLEOR 1995
J85TTLERC 1994
J85TTLETS 1993
J88MSLCCC, J90TLCCA, VJ88MSLCCC 1988
J88MSLCCC, VJ88MSLCCC 1988
J88MSLCER, J90TLAEM, J90TLCEM, TJ90TLCEM, VJ88MSLCER 1989
J88MSLCER, VJ88MSLCER 1989
J88MSLCUS 1987
J88MSLCUS 1987
J88MSLEIM 1991
J88MSLEIM, J90JLEIE, J90TLAIE, J90TLEIE, TJ90TLEIE, VJ90MLEIE, VJ90TLAIE, VJ90TLEIE 1991
J88MSLENB 1992
J88MSLENB, J90JLEND, J90TLAND, J90TLEND, TJ90TLEND, VJ90MLEND, VJ90TLAND, VJ90TLEND 1992
J88MSLEOS, J90JLEOR, J90MLEOR, J90TLEOR 1995
J88MSLEOS 1995
J88MSLERD 1994
J88MSLERD, J90JLERC, J90MLERC, J90TLARC, J90TLERC, J90TXARC 1994
J88MSLESA, VJ88MSLESA 1990
J88MSLESA, J90TLASB, J90TLESB, TJ90TLESB, VJ88MSLESA, VJ90MLESB, VJ90TLASB, VJ90TLESB 1990
J88MSLETE 1993
J88MSLETE, J90JLETS, J90TLATS, J90TLETS, J90TXATS, TJ90TLETS, VJ90MLETS, VJ90TLATS, VJ90TLETS 1993
J88TSLEDR, XJ88TSLEDR 1996
J88TSLEDR, XJ88TSLEDR 1996
J88TSLEOC, XJ88TSLEOC 1995
J88TSLEOC, XJ88TSLEOC 1995
J88TSLERS, XJ88TSLERS 1994
J88TSLERS, XJ88TSLERS 1994
Information:
Note: Plug or cap all open ports with new plugs or caps.
Illustration 1 g02177350
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Loosen bolts (1) for the support bracket.
Remove bolt (2) from clip for tube assembly.
Remove bolts (3) and bolts (11). Remove tube assembly (5) from the exhaust cooler and induction mixer.
Remove gasket (4) (not shown) and gasket (12) (not shown).
Remove bolts (7) and bolts (10). Remove tube assembly (6) from the exhaust cooler and from the cylinder head.
Remove gasket (8) (not shown) and gasket (9) (not shown).
Illustration 2 g02177373
Cut cable straps (16).
Remove bolts (14) and bolts (18) from tube assembly (15). Remove the tube assembly (15) from the exhaust cooler.
Remove gasket (13) (not shown) and gasket (17) (not shown).
Illustration 3 g01977645
Illustration 4 g02367616
Remove bolts (24) and bolts (26) from tube assembly (25).
Loosen bolts (20) in reverse numerical order. Refer to Illustration 3. Note: Loosening the bolts in reverse numerical order will help prevent distortion of the exhaust manifold.
Remove bolts (20) and the spacers from exhaust manifold (19). Note: Support the manifold as the bolts are removed.
Remove exhaust manifold (19).
Remove exhaust manifold gaskets (21) (not shown) and exhaust manifold gaskets (22) (not shown).
Remove tube assembly (25). Remove gasket (23) (not shown) and gasket (27) (not shown). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 366-1819 Alignment Pins 4
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Illustration 5 g02177553
Two of Tooling (A) have threads on one end. This threaded end of Tooling (A) should be installed into Positions (Y).
Illustration 6 g02367616
Ensure that exhaust manifold (19) is clean and free from damage. If necessary, replace the exhaust manifold. Clean the gasket surface of the cylinder head.
Position a new exhaust manifold gasket (21) (not shown) onto the cylinder head. Install Tooling (A) in Positions (X) and Positions (Y). Refer to Illustration 5. Note: Ensure that the exhaust manifold gaskets are correctly oriented.
Position a new exhaust manifold gasket (22) (not shown) onto the cylinder head. Install Tooling (A) in Positions (X) and Positions (Y). Refer to Illustration 5. Note: Ensure that the exhaust manifold gaskets are correctly oriented.
Position a new gasket (27) (not shown) onto a new tube assembly (25). Position tube assembly onto the NRS exhaust cooler and install new bolts (26) and tighten the bolts ensuring that the tube assembly can still move.
Position a new gasket (23) (not shown) onto tube assembly (25)
Align exhaust manifold (19) with Tooling (A). Install the exhaust manifold to the cylinder head.
Install bolts (24) for tube assembly (25) and tighten the bolts ensuring that the tube assembly can still move.
Install new bolts (20) and the spacers in the eight available position to exhaust manifold (19).
Tighten bolts (20) one to four to a torque of 44 N m (32 lb ft). Tighten the bolts in the sequence that is shown in Illustration 5.
Remove Tooling (A). Install remaining new bolts (20) and the spacers to exhaust manifold (19).
Tighten remaining bolts (20) to a torque of 44 N m (32 lb ft). Tighten the bolts in the sequence that is shown in Illustration 5.
Tighten bolts (24) and bolts (26) for tube assembly (25) to a torque of 22 N m (195 lb in).
Illustration 7 g02177373
Position a new gasket (13) (not shown) and a new gasket (17) (not shown) onto tube assembly (15).
Position tube assembly (15) onto the exhaust cooler and the cylinder head.
Install bolts (14) and bolts (18). Tighten bolts hand tight.
Tighten bolts (14) to a torque of 22 N m (195 lb in). Tighten bolts (18) to a torque of 18 N m (159 lb in).
Install new cable straps (16). Note: Ensure that the cable straps meet Original Equipment Manufacturers (OEM) specifications.
Illustration 1 g02177350
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Loosen bolts (1) for the support bracket.
Remove bolt (2) from clip for tube assembly.
Remove bolts (3) and bolts (11). Remove tube assembly (5) from the exhaust cooler and induction mixer.
Remove gasket (4) (not shown) and gasket (12) (not shown).
Remove bolts (7) and bolts (10). Remove tube assembly (6) from the exhaust cooler and from the cylinder head.
Remove gasket (8) (not shown) and gasket (9) (not shown).
Illustration 2 g02177373
Cut cable straps (16).
Remove bolts (14) and bolts (18) from tube assembly (15). Remove the tube assembly (15) from the exhaust cooler.
Remove gasket (13) (not shown) and gasket (17) (not shown).
Illustration 3 g01977645
Illustration 4 g02367616
Remove bolts (24) and bolts (26) from tube assembly (25).
Loosen bolts (20) in reverse numerical order. Refer to Illustration 3. Note: Loosening the bolts in reverse numerical order will help prevent distortion of the exhaust manifold.
Remove bolts (20) and the spacers from exhaust manifold (19). Note: Support the manifold as the bolts are removed.
Remove exhaust manifold (19).
Remove exhaust manifold gaskets (21) (not shown) and exhaust manifold gaskets (22) (not shown).
Remove tube assembly (25). Remove gasket (23) (not shown) and gasket (27) (not shown). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 366-1819 Alignment Pins 4
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Illustration 5 g02177553
Two of Tooling (A) have threads on one end. This threaded end of Tooling (A) should be installed into Positions (Y).
Illustration 6 g02367616
Ensure that exhaust manifold (19) is clean and free from damage. If necessary, replace the exhaust manifold. Clean the gasket surface of the cylinder head.
Position a new exhaust manifold gasket (21) (not shown) onto the cylinder head. Install Tooling (A) in Positions (X) and Positions (Y). Refer to Illustration 5. Note: Ensure that the exhaust manifold gaskets are correctly oriented.
Position a new exhaust manifold gasket (22) (not shown) onto the cylinder head. Install Tooling (A) in Positions (X) and Positions (Y). Refer to Illustration 5. Note: Ensure that the exhaust manifold gaskets are correctly oriented.
Position a new gasket (27) (not shown) onto a new tube assembly (25). Position tube assembly onto the NRS exhaust cooler and install new bolts (26) and tighten the bolts ensuring that the tube assembly can still move.
Position a new gasket (23) (not shown) onto tube assembly (25)
Align exhaust manifold (19) with Tooling (A). Install the exhaust manifold to the cylinder head.
Install bolts (24) for tube assembly (25) and tighten the bolts ensuring that the tube assembly can still move.
Install new bolts (20) and the spacers in the eight available position to exhaust manifold (19).
Tighten bolts (20) one to four to a torque of 44 N m (32 lb ft). Tighten the bolts in the sequence that is shown in Illustration 5.
Remove Tooling (A). Install remaining new bolts (20) and the spacers to exhaust manifold (19).
Tighten remaining bolts (20) to a torque of 44 N m (32 lb ft). Tighten the bolts in the sequence that is shown in Illustration 5.
Tighten bolts (24) and bolts (26) for tube assembly (25) to a torque of 22 N m (195 lb in).
Illustration 7 g02177373
Position a new gasket (13) (not shown) and a new gasket (17) (not shown) onto tube assembly (15).
Position tube assembly (15) onto the exhaust cooler and the cylinder head.
Install bolts (14) and bolts (18). Tighten bolts hand tight.
Tighten bolts (14) to a torque of 22 N m (195 lb in). Tighten bolts (18) to a torque of 18 N m (159 lb in).
Install new cable straps (16). Note: Ensure that the cable straps meet Original Equipment Manufacturers (OEM) specifications.