5030576 JOHNSON CLAMP

Table 1
Specifications for 356-1149 Turbocharger Gp    
Callout     Part Number     Part Name     Specification Description    
3     124-3815     Bolt     Torque to...................
22 N m (195 lb in)    
5     -     Bolt     Torque to...................
15 N m (133 lb in)    
11     124-3815     Bolt     Torque to...................
22 N m (195 lb in)    
13     6I-0846     Bolt     Torque to...................
9 N m (80 lb in)    
17     147-5553     Stud     Torque to...................
18 N m (13 lb ft)    
18     6I-0563     Nut     Torque to...................
44 N m (32 lb ft)    
21     -     Bolt     Torque to...................
18 N m (159 lb in)    
23     -     Bolt     Torque to...................
40 N m (30 lb ft)    
26     6I-0217     Bolt     Torque to...................
22 N m (195 lb in)    
28     -     Actuator     The test pressure for the wastegate actuator is .
100 kPa (14.5 psi)
The test pressure for the wastegate actuator is .
1 mm (0.0394 inch)    Removal Procedure
Start By:
Remove the exhaust elbow from the turbocharger. Refer to Disassembly and Assembly, "Exhaust Elbow" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
Illustration 1 g02568360
Loosen hose clamps and disconnect the hose assemblies from turbocharger inlet (7) and from turbocharger outlet (6) (not shown).
Remove banjo bolt (5) from tube assembly (8). Remove sealing washers (4) (not shown).
Remove clip (9) from tube assembly (8) and tube assembly (14) .
Slide hose clamp (1) along hose assembly (2). Disconnect hose assembly (2) from the wastegate actuator.
Remove bolt (3) and bolt (11) for tube assembly (10) .
Slide hose clamp (12) along the hose assembly. Remove tube assembly (10) .
Remove bolts (13) tube assembly (14) .
Illustration 2 g02568359
Remove nuts (18). Remove turbocharger (15) from exhaust manifold (20) .Note: Do not use the actuator rod to lift the turbocharger.
Remove gasket (19) (not shown).
Remove gasket (16) (not shown) from tube assembly (14) .
If necessary, remove the studs (17) (not shown) from turbocharger (15) .
Illustration 3 g02570158
If necessary, follow Step 12.a through Step 12.f in order to remove tube assembly (8) and tube assembly (14) .
Remove clip (25) from tube assembly (8) and tube assembly (14) .
Remove banjo bolt (23) from tube assembly (8). Remove sealing washers (24) (not shown).
Remove bolts (21) and spacer (22) (not shown).
Remove tube assembly (8) .
Remove bolts (26) and remove tube assembly (14) .
Remove gasket (27) (not shown).Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 4 g02570377
Ensure that turbocharger (15) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If the turbocharger is worn, the complete turbocharger must be replaced.
Test wastegate actuator (28) for cor