5032325 JOHNSON CLAMP, Intake

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7575     Link Bracket     2    Start By:
Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove".Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.Note: Put identification marks on all lines, on all hoses, on all harness assemblies, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Drain the coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Drain the hydraulic system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
Lower the rear power train guard. Refer to Disassembly and Assembly, "Powertrain Guard - Remove and Install".
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Disconnect hoses (1), (2), and (3). Disconnect hose assembly (4) .
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Disconnect hose assembly (5) and hose (6) .
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Disconnect hose assemblies (7) and hose (8) .
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Remove bolts (9) and bracket (10) .
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Attach Tooling (A) and a suitable lifting device to radiator guard and support, the aftercooler, the hydraulic oil cooler, and radiator (11). The weight of radiator guard and support, aftercooler, hydraulic oil cooler, and radiator (11) is approximately 284 kg (625 lb).
Remove mounting bolts (12) and (13) .
Illustration 7 g01280719
Remove radiator guard and support, the aftercooler, the hydraulic oil cooler, and radiator (11) .