5036995 CLAMP JOHNSON
BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC
CLAMP
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Compatible models:
BRP JOHNSON entire parts catalog list:
- ENGINE ELECTRICAL HARNESS » 5036995
BJ25R4SDS, BJ25RL4SDS, J25R4SDC, J25RL4SDC 2006
BJ25R4SUC, BJ25RL4SUC, J25R4SUR, J25RL4SUR 2007
BJ25TE4SDS, BJ25TEL4SDS, J25TE4SDC, J25TEL4SDC 2006
BJ25TE4SUC, BJ25TL4SUC, J25TE4SUR, J25TEL4SUR 2007
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
B 276-1216 Injector Pipe Nut Tool 1
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.Refer to Systems Operation, Testing and Adjusting Manual, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Note: The following procedure should be adopted in order to install the fuel injection lines when the electronic unit injectors or the fuel manifold have not been removed. If the electronic unit injectors or the fuel manifold have been removed, refer to Disassembly and Assembly, "Electronic Unit Injector - Install" and Disassembly and Assembly, "Fuel Manifold (Rail) - Remove and Install" for more information.
Illustration 1 g01254886
Typical example
Remove the caps from the port in fuel injection pump (5) and from the appropriate port in fuel manifold (4). Remove the caps from the new fuel injection line (6).
Loosely connect the nuts at both ends of fuel injection line (6), to fuel manifold (4) and to fuel injection pump (5). Ensure that the ends of the fuel injection line are correctly seated in the fuel injection pump and in the fuel manifold.
Use Tooling (B) to tighten the nuts on fuel injection line (6) to a torque of 30 N m (22 lb ft).
Install bolt (7) to clip (8). Tighten bolt (7) to a torque of 22 N m (16 lb ft). Ensure that fuel injection line does not contact any other engine component.
Install the electronic control module. Refer to Disassembly and Assembly, "Electronic Control Module - Remove and Install".
If necessary, install the crankcase breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove and Install".
Illustration 2 g01457387
Typical example
Illustration 3 g01271377
Typical example
The valve mechanism cover is not shown for clarity.
Install a new seal (1) to electronic unit injector (2) and to valve mechanism cover base (13). Note: Ensure that the flange on the seal is flush with the valve mechanism cover base.
Remove the caps from the new fuel injection line (3). Note: Ensure that a dust seal is installed to the fuel injection line. Install the fuel injection line for number one cylinder first. Install the fuel injection lines in numerical order.
Remove the caps from electronic unit injector (2) and from the appropriate port in fuel manifold (4).
Loosely connect the nuts at both ends of fuel injection line (3), to electronic unit injector (2) and to the appropriate port in fuel manifold (4). Ensure that the ends of the fuel injection line are correctly seated in the electronic unit injector and in the fuel manifold.
Use Tooling (B) to tighten the nuts on fuel injection line (3) to a torque of 30 N m (22 lb ft). Ensure that the dust seal is seated correctly against seal (1).
Follow Step 7 through Step 11 in order to install the remaining fuel injection lines. Note: Ensure that fuel injection lines do not contact any other engine component.
Turn the fuel supply to the ON position.
Turn the battery disconnect switch to the ON position.
Remove the air from the fuel system. Refer to Operations and Maintenance Manual, "Fuel System - Prime".
Parts clamp JOHNSON:
0553166
0553166 CLAMP,Bulb to nipple
100ESL71A, 100ESL72R, 100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78
0322652
0322652 CLAMP,Hose
10E77A, 10E78M, 10EL79B, 15E77M, 15E78B, 15E79E, 25E77S, 25E78C, 25E79R, 35E77C, 35E78R, 35E79A, 4R77B, 4R78E, 50R79C, 55E79C, 6R77M, 6R78B, 6R79E, AM55RSLD, BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLECM, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ10RHLSOR,
5030135
5030135 CLAMP
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR,
5031902
5031902 CLAMP
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SRS,
5031905
5031905 CLAMP
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS, J25PL4SOC, J25PL4SRS, J30PL4SDR, J30PL
5034518
5034518 CLAMP
BJ115L4SDA, BJ115L4SRC, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ60PL4SOA, BJ60PL4SRR, BJ70PL4SOA, BJ70PL4SRR, BJ90PL4SDA,
5035360
5035360 CLAMP
BJ200CX4DC, BJ200X4SDC, BJ225CX4DC, BJ225X4SDC, BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, J200CX4SOC, J200CX4SRS, J200PX4SOC, J200PX4SRS, J225CX4SOC, J225CX4SRS, J225PX4SOC, J225PX4SRS
5036875