5033487 JOHNSON CLIP

Illustration 1 g03453555
Right side view
Table 1
Specification for 7N-8016 Cylinder Block Gp    
Item     Qty     Part     Specification Description    
-     Thoroughly lubricate the entire cylinder liner inside diameter with clean engine oil.    
1     2     5B-7652 Dowel     Before assembly, apply High Strength or High Temperature Anaerobic Flange Sealant to the surface.    
A     2     8K-1207 Dowel     Extension of the dowel from the top surface of the cylinder block is 19.8 0.5 mm (0.78 0.02 inch).
Installation depth is
1.0 0.5 mm (0.04 0.02 inch).    
B     1     5S-8462 Stud     Extension of the stud from the face of the cylinder block is
15.7 0.5 mm (0.62 0.02 inch).    
D     2     4B-5387 Cup Plug     Extension of the plug from the face of the cylinder block is
1.5 0.5 mm (0.06 0.02 inch).    
E     2     8B-6349 Dowel     Extension of the dowels from the face of the cylinder block is
22.4 0.5 mm (0.88 0.02 inch)    
Illustration 2 g03453559
Left side view
Table 2
Item     Qty     Part     Specification Description    
F     1     1S-9540 Dowel     Extension of the dowel above the top surface of the cylinder block is
16.0 0.5 mm (0.63 0.02 inch).    
2     1     7N-7998 Block Plate     Thickness is
9.970 0.025 mm (0.3925 0.0010 inch).    
3     1     115-7550 Plate Gasket     Thickness is
0.271 0.025 mm (0.0107 0.0010 inch).    
Illustration 3 g03453636
Front view
Table 3
Item     Qty     Part     Specification Description    
-     Refer to the Systems Operation, "Cylinder Liner Projection" for the height of the cylinder liner that is over the top of the spacer plate.    
-     The holes in the bores for the main bearings, between the cylinders, must have the piston cooler orifices installed.    
-     The camshaft bearing at the front of the block must be installed with the oil holes in a horizontal position. The joint at the top must be within 15 degrees from the vertical.    
4     1     4B-3938 Cup Plug     Installation depth is
1.5 0.5 mm (0.06 0.02 inch).    
G     -     -     Dimension from the center of the main bearing bore to the top of the new cylinder block is
383.515 mm (15.0990 inch).    
J     -     -     All main bearing bore need to be measure, before caps are disassembled.    
Bore in the cylinder block for the main bearings (standard size) is
96.926 0.013 mm (3.8160 0.0005 inch).
Bore in the cylinder block for
0.51 mm (0.020 inch) oversize main bearings is
97.436 0.013 mm (3.8361 0.0005 inch).
K     -     -     Dimension from the center of the main bearing bore to the bottom of the new cylinder block is
153.99 mm (6.063 inch).    
5     6     6N-8001 Crankshaft Bearing Cap     Width of the crankshaft bearing cap is
165.095 0.020 mm (6.4998 0.0008).
Width (L) of the cylinder block for the crankshaft bearing cap is
165.100 0.018 mm (6.5000 0.0007 inch).    
1 6N-8002 Crankshaft Bearing Cap    
6     14     7S-3224 Bolt     Install main bearing caps with the part number and "FRONT" toward the front of the block. Each cap has a number. Each cap must be installed in the same position as the correct number on the side of the cylinder block pan rail.    
Use the following procedure in order to tighten the main bearing cap bolts:
1. Apply clean engine oil to the threads of the bolts.
2. Tighten the bolt to
41 4 N m (30 3 lb ft).
2. Again , tighten the bolt to
41 4 N m (30 3 lb ft).
3. Tighten the bolts to an additional angle of 90 5 degrees.
Repeat the procedure for each bolt.
Illustration 4 g03457496
Section H-HCamshaft Bearing Position