5036159 JOHNSON CLIP


5036159 CLIP JOHNSON J10EL4SDA, J10EL4SOR, J10R4SDM, J10RL4SDM, J10TBL4SDE, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15R4SDM, J15RL4SDM, J15TE4SDM, J5R4SDA, J5R4SOR, J6R4SDC, J6R4SOS CLIP
5036159 CLIP JOHNSON
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23

Buy CLIP 5036159 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 8
 

BRP JOHNSON entire parts catalog list:

J10EL4SDA 2006
J10EL4SOR, J10R4SOA, J10RL4SOA, J10TBL4SOB, J10TE4SOA, J10TEL4SOA 2005
J10R4SDM 2006
J10RL4SDM 2006
J10TBL4SDE 2006
J10TE4SDM, J10TEL4SDM 2006
J15EL4SDC 2006
J15EL4SOS, J15R4SOA, J15RL4SOA, J15TE4SOA, J15TEL4SOA 2005
J15R4SDM 2006
J15RL4SDM 2006
J15TE4SDM, J15TEL4SDM 2006
J5R4SDA, J5RL4SDA 2006
J5R4SOR, J5RL4SOR 2005
J6R4SDC, J6RL4SDC 2006
J6R4SOS, J6RL4SOS 2005

Information:

Probable Causes
Diagnostic codes
Fuel supply
Transfer Pump Inlet Regulator (TPIR)
Electric Fuel Lift Pump (EFLP)
Return fuel lines
Throttle position sensor
CAN data link
High-pressure fuel pump
Low compression (cylinder pressure)
Electronic unit injectors
Individual malfunctioning cylinderRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Table 1
Troubleshooting Test Steps Values Results
1. Diagnostic Codes
A. Establish communication between the electronic service tool and the Electronic Control Module (ECM). Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the Warranty Report and the Product Status Report with Histograms before performing any troubleshooting or clearing any diagnostic codes.
Note: The downloaded information will be required by the Dealer Solutions Network (DSN) if troubleshooting assistance is needed.
C. Use the electronic service tool to check for active or logged codes.
Codes
Result: There are active codes.
Repair: Troubleshoot any active codes before continuing with this procedure.
Result: There are no active codes.
Proceed to Test Step 2.
2. Fuel Supply
A. Visually check the fuel tank for fuel. The fuel gauge may be faulty.
B. Ensure that the vent in the fuel cap is not filled with debris.
C. Ensure that the fuel supply valve (if equipped) is in the full OPEN position.
D. Check the primary filter/water separator for water in the fuel.
E. Check for fuel supply lines that are restricted.
F. Check that the Electric Fuel Lift Pump (EFLP) is operating. If the EFLP is suspect, refer to Troubleshooting, "Relay - Test (Electric Fuel Lift Pump)".
G. Check for air in the fuel system. Refer to Systems Operation, Testing, and Adjusting, "Air in Fuel - Test".
H. Obtain a fuel analysis to confirm that the correct fuel is being used. Refer to Systems Operation/Testing and Adjusting, "Fuel Quality - Test" for the correct procedure.
Fuel supply
Result: There is air in the fuel system.
Repair: Prime the fuel system. Refer to Systems Operation, Testing, and Adjusting, "Fuel System - Prime".
Result: The fuel quality is not OK.
Repair: Replace the fuel. Replace the in line fuel filter that is upstream of the EFLP. Replace the primary and secondary fuel filters. Verify that the repair eliminated the fault.
Proceed to Test Step 13.
Result: The fuel quality is OK.
Proceed to Test Step 3.
Illustration 1 g03700009
Transfer Pump Inlet Regulator (TPIR) components on a C4.4 engine
(1) Transfer Pump Inlet Regulator (TPIR)
(2) TPIR return port
Illustration 2 g06100802
Transfer Pump Inlet Regulator (TPIR) components on a C6.6 engine
(1) Transfer Pump Inlet Regulator (TPIR)
(2) TPIR return port
Illustration 3 g02485896
Minimum TPIR flow rate in a 12 VDC system on a C4.4 engine
Illustration 4 g02485897
Minimum TPIR flow rate in a 24 VDC system on a C4.4 engine
Illustration 5 g02355128
Minimum TPIR flow rate in a 12 VDC system on a C6.6 engine
Illustration 6 g02355130
Minimum TPIR flow rate in a 24 VDC system on a C6.6 engine
Table 2
Troubleshooting Test Steps Values Results
3. Transfer Pump Inlet Regulator (TPIR) Flow Test
For a C4.4 engine, refer to Illustration 1. For a C6.6 engine, refer to Illustration 2.
A. Disconnect the TPIR return line from the drain port on the TPIR. Install a suitable blanking cap on the open port in the TPIR return line.
B. Connect a temporary drain line to the drain port on the TPIR.
C. Place the end of the temporary drain line into a suitable calibrated container.
D. With the isolator switch in the ON position but the engine not running, use a suitable multimeter to measure the input voltage to the EFLP. Record the reading.
E. With the isolator switch in the ON position but the engine not running, measure the fuel flow from the temporary drain line.
F. Refer to Illustration 3 through 6 for the minimum acceptable flow rate.
G. Remove the temporary drain line from the drain port on the TPIR. Connect the TPIR return line to the TPIR.
TPIR flow rate
Result: The fuel flow is greater than the minimum limit.
Proceed to Test Step 5.
Result: The fuel flow is less than the minimum limit.
Proceed to Test Step 4.
Illustration 7 g02527498
Minimum EFLP flow rate in a 12 VDC system


Parts clip JOHNSON:

5030223
 
5030223 CLIP, Lock
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4STC, J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC,
5033029
 
5033029 CLIP
J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10RL4SDM, J10TBL4SDE, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15R4SDM, J15R4SNF, J15R4SR, J15R4STC, J15RL4SDM, J15RL4SR, J15TE4SDM
5032305
 
5032305 *CLIP
J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SNF, J10R4SR, J10R4STC, J10RL4SDM, J10TBL4SDE, J15EL4SDC, J15EL4SOS, J15R4SNF, J15R4SR, J15R4STC, J15RL4SDM, J15RL4SR, J15TE4SDM, J4R4SOR, J4R4SRC, J4R4STS, J5R4SOR, J5R4SRC, J5R4STS, J6R4SOS
5033487
 
5033487 CLIP
J4R4SDA, J4R4SOR, J4R4SRC, J4R4STS, J5R4SDA, J5R4SOR, J5R4SRC, J5R4STS, J6R4SDC, J6R4SOS
5031901
 
5031901 CLIP
J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SR, J10RL4SDM, J10TBL4SDE, J10TE4SDM, J15EL4SDC, J15EL4SOS, J15R4SDM, J15R4SR, J15RL4SDM, J15RL4SR, J15TE4SDM, J25PL4SOC, J25PL4SRS, J30PL4SDR, J30PL4SOC, J30PL4SRS, J30TEL4SDR, J4R4SDA, J4R4SOR, J4R4SR
5035571
 
5035571 CLIP
J10BL4SUM, J10EL4SDA, J10EL4SRC, J10R4SDM, J10R4SR, J10R4SUB, J10RL4SDM, J10TBL4SDE, J10TBL4SUD, J10TE4SDM, J15EL4SDC, J15EL4SUR, J15R4SDM, J15R4SR, J15R4SUB, J15RL4SDM, J15RL4SR, J15TE4SDM, J15TE4SUB
5036205
*CLIP
5036205 *CLIP
J4R4SDA, J4R4SOR, J4R4SUM, J5R4SDA, J5R4SOR, J5R4SUM, J6R4SDC, J6R4SOS, J6R4SUR
5036201
 
5036201 *CLIP
J4R4SDA, J4R4SOR, J4R4SUM, J5R4SDA, J5R4SOR, J5R4SUM, J6R4SDC, J6R4SOS, J6R4SUR
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