0581670 COIL & LAMINATION ASSY. JOHNSON
D25RWA, J10ECCD, J10ECDB, J10ECOM, J10ECUE, J10ELCRA, J10ELCTC, J15ECCS, J15ECDE, J15ECOB, J15ECRM, J15ECTR, J15ECUD, J20CRCCA, J20CRCDC, J20CRCOS, J20CRCUR, J25ECCM, J25ECDR, J25ECOC, J25ECRS, J25ECTD, J25ECUA, J25RSLS, J25RWCDC, J25RWCOS, J25RWCRD,
COIL
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Compatible models:
D25RWA
J10ECCD
J10ECDB
J10ECOM
J10ECUE
J10ELCRA
J10ELCTC
J15ECCS
J15ECDE
J15ECOB
J15ECRM
J15ECTR
J15ECUD
J20CRCCA
J20CRCDC
J20CRCOS
J20CRCUR
J25ECCM
J25ECDR
J25ECOC
J25ECRS
J25ECTD
J25ECUA
J25RSLS
J25RWCDC
J25RWCOS
J25RWCRD
J25RWCUR
J28ELCDS
J28ESLCCR
J28ESLCUC
J30ECCE
J30ECDM
J30ECOA
J30ECRR
J30ECUB
J35AELCDE
J35AELCUD
J35ECRR
J35ECTS
J35RCCE
J35RCDM
J35RCUB
J40AELCCS
J40ECDE
J40ECOB
J40ECRM
J40ECUD
J40RWCDB
J40RWCOM
J40RWCRA
J45RCCUC
J48ESLCCC
J48ESLCUS
J4RDHCCS
J4RDHCDE
J4RDHCUD
J50BECCS
J50BECDE
J50BECOB
J50BECRM
J50BECUD
J55RWLCUC
J5RHCTA
J60ELCOD
J60ELCRE
J6RCCS
J6RCDE
J6RCOB
J6RCRM
J6RCUD
J8RCCS
J8RCDE
J8RCOB
J8RCRM
J8RCTA
J8RCUD
R55RWLR
S45RCLR
VJ14RCCS
JOHNSON
BRP JOHNSON entire parts catalog list:
- MAGNETO » 0581670
J10ECDB, J10ELCDB, J10RCDB, J10RLCDB, J10SELCDB 1986
J10ECOM, J10ELCOM, J10RCOM, J10RLCOM, J10SELCOM 1985
J10ECUE, J10ELCUE, J10RCUE, J10RLCUE, J10SELCUE 1987
J10ELCRA, J10RCRA, J10RLCRA, J10SELCRA 1984
J10ELCTC, J10RCTC, J10RCTR, J10RLCTC, J10RLCTR, J10SELCTC 1983
J15ECCS, J15ELCCS, J15RCCS, J15RLCCS 1988
J15ECDE, J15ELCDE, J15RCDE, J15RLCDE 1986
J15ECOB, J15ELCOB, J15RCOB, J15RLCOB 1985
J15ECRM, J15ELCRM, J15RCRM, J15RLCRM 1984
J15ECTR, J15ELCTR, J15RCTA, J15RCTR, J15RLCTA, J15RLCTR 1983
J15ECUD, J15ELCUD, J15RCUD, J15RLCUD 1987
J20CRCCA, J20CRLCCA, J20ECCA, J20ELCCA 1988
J20CRCDC, J20CRLCDC, J20ECDC, J20ELCDC, J20TECDC 1986
J20CRCOS, J20CRLCOS, J20ECOS, J20ELCOS 1985
J20CRCUR, J20CRLCUR, J20ECUR, J20ELCUR 1987
J25ECCM, J25ELCCM, J25RCCA, J25RLCCA, J25TECCA, J25TELCCA 1988
J25ECDR, J25ELCDR, J25RCDC, J25RDC, J25RLCDC, J25TECDC, J25TELCDC 1986
J25ECOC, J25ELCOC, J25RCOS, J25RLCOS, J25TECOS, J25TELCOS 1985
J25ECRS, J25ELCRS, J25RCRD, J25RLCRD, J25TECRD, J25TELCRD 1984
J25ECTD, J25ELCTD, J25RCTE, J25RLCTE, J25TECTE, J25TELCTE 1983
J25ECUA, J25ELCUA, J25RCUR, J25RLCUR, J25TECUR, J25TELCUR 1987
J25RSLS, J25RSS, J25RWCTE, J25RWLCTE 1983
J25RWCDC, J25RWLCDC 1986
J25RWCOS, J25RWLCOS 1985
J25RWCRD, J25RWLCRD 1984
J25RWCUR, J25RWLCUR 1987
J28ELCDS 1986
J28ELCDS 1986
J28ESLCCR, VJ28ESLCCR 1988
J28ESLCCR, VJ28ESLCCR 1988
J28ESLCUC 1987
J28ESLCUC 1987
J30ECCE, J30ELCCE, J30RCCE, J30RLCCE, J30TECCE, J30TELCCE 1988
J30ECDM, J30ELCDM, J30RCDM, J30RLCDM, J30TECDM, J30TELCDM 1986
J30ECOA, J30ELCOA, J30RCOA, J30RLCOA, J30TECOA, J30TELCOA 1985
J30ECRR, J30ELCRR 1984
J30ECUB, J30ELCUB, J30RCUB, J30RLCUB, J30TECUB, J30TELCUB 1987
J35AELCDE, J35ARLCDE 1986
J35AELCUD, J35ARLCUD 1987
J35ECRR, J35ELCRR, J35RCRR, J35RLCRR, J35TELCRR 1984
J35ECTS, J35ELCTS, J35RCTS, J35RLCTS, J35TELCTS 1983
J35RCCE, J35RLCCE 1988
J35RCDM, J35RLCDM 1986
J35RCUB, J35RLCUB 1987
J40AELCCS, J40ARLCCS, J40ATLCCS, J40ECCS, J40ELCCS, J40RCCS, J40RLCCS, J40TECCS, J40TELCCS, J40TLCCS, J40TTLCCS 1988
J40ECDE, J40ELCDE, J40RCDE, J40RLCDE, J40TECDE, J40TELCDE, J40TLCDE 1986
J40ECOB, J40ELCOB, J40RCOB, J40RLCOB, J40TECOB, J40TELCOB 1985
J40ECRM, J40ELCRM, J40RCRM, J40RLCRM, J40TECRM, J40TELCRM 1984
J40ECUD, J40ELCUD, J40RCUD, J40RLCUD, J40TECUD, J40TLCUD 1987
J40RWCDB, J40RWLCDB 1986
J40RWCOM, J40RWLCOM 1985
J40RWCRA, J40RWLCRA 1984
J45RCCUC, J45RCLCUC 1987
J48ESLCCC, VJ48ESLCCC 1988
J48ESLCCC, VJ48ESLCCC 1988
J48ESLCUS 1987
J48ESLCUS 1987
J4RDHCCS, J4RDHLCCS 1988
J4RDHCDE 1986
J4RDHCUD, J4RDHLCUD 1987
J50BECCS, J50BELCCS, J50TELCCS, J50TLCCS 1988
J50BECDE, J50BELCDE, J50TELCDE, J50TLCDE 1986
J50BECOB, J50BELCOB, J50TELCOB, J50TLCOB 1985
J50BECRM, J50BELCRM, J50TELCRM, J50TLCRM 1984
J50BECUD, J50BELCUD, J50TELCUD, J50TLCUD 1987
J55RWLCUC 1987
J5RHCTA, J5RHLCTA 1983
J60ELCOD, J60TLCOD 1985
J60ELCRE, J60TLCRE 1984
J6RCCS, J6RLCCS, J6SLCCS 1988
J6RCDE, J6RLCDE, J6SLCDE 1986
J6RCOB, J6RLCOB, J6SLCOB 1985
J6RCRM, J6RLCRM, J6SLCRM 1984
J6RCUD, J6RLCUD, J6SLCUD 1987
J8RCCS, J8RLCCS, J8SRLCCS 1988
J8RCDE, J8RLCDE, J8SRLCDE 1986
J8RCOB, J8RLCOB, J8SRLCOB 1985
J8RCRM, J8RLCRM, J8SRLCRM 1984
J8RCTA, J8RLCTA, J8SRLCTA 1983
J8RCUD, J8RLCUD, J8SRLCUD 1987
R55RWLR 1988
S45RCLR, S45RCR 1988
VJ14RCCS 1988
VJ14RCCS 1988
Information:
The following background information is related to this procedure:DEF InjectorThe DEF injector controls the flow of DEF into the exhaust stream. The DEF injector is controlled by the ECM.DEF Dosing Injector OverrideThis override allows the user to test the electrical circuit for the DEF injector. The override commands the DEF injector to open. This override only operates when there is no engine speed.
Illustration 1 g06370898
Schematic diagram for the DEF injector
Note: All connectors may not be shown. Refer to the Electrical Schematic for the application for details of any connectors between the DEF injector connector and the ECM connectors.
Table 2
Troubleshooting Test Steps Values Results
1. Inspect Electrical Connectors and Wiring
A. Thoroughly inspect the connector for the DEF injector. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
B. Thoroughly inspect any connectors between the DEF injector and the ECM. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
C. Check the harness for corrosion, abrasion, and pinch points from the DEF Injector to the ECM.
Note: Do not disconnect the ECM connector at this stage. The ECM can only be disconnected and reconnected 10 times before damage to the harness connector may occur.
Loose connection or damaged wire
Result: There is a fault in a connector or the wiring.
Repair: Repair any faulty connectors or replace the wiring harness. Ensure that all the seals are properly in place and ensure that the connectors are correctly coupled.
Use the electronic service tool to clear all logged diagnostic codes.
Use the electronic service tool to perform the "DEF Dosing Injector Override" to verify that the repair eliminates the fault.
Result: All connectors, pins, and sockets are correctly coupled and/or inserted. The harness is free of corrosion, abrasion, and pinch points.
Proceed to Test Step 2.
2. Check for Active Diagnostic Codes
A. Turn the keyswitch to the OFF position.
B. Connect the electronic service tool to the diagnostic connector.
C. Turn the keyswitch to the ON position.
D. Use the electronic service tool to perform the "DEF Dosing Injector Override".
E. Verify if any of the diagnostic codes that are listed in Table 1 are active.
F. Turn the keyswitch to the OFF position.
Diagnostic codes
Result: A 3361–5 diagnostic code is active.
Proceed to Test Step 3.
Result: A 3361–6 diagnostic code is active.
Proceed to Test Step 6.
Result: No diagnostic codes are active. There may be an intermittent fault.
Repair: Use the electronic service tool to perform a Wiggle Test.
If no faults are found, return the unit to service.
If the Wiggle Test identifies a fault, investigate the cause.
3. Create a Short Circuit at the Harness Connector for the DEF Injector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the DEF injector.
C. Fabricate a jumper wire that is 150 mm (6 inch) long.
D. Install the wire between the terminal 1 and terminal 2 on the harness connector for the DEF injector to create a short circuit.
E. Turn the keyswitch to the ON position. Use the electronic service tool to perform the "DEF Dosing Injector Override".
F. Check for active diagnostic codes.
G. Remove the jumper wire from the connector for the DEF injector.
Short circuit
Result: A 3361-5 diagnostic code was active before installing the jumper. A 3361-6 diagnostic code is active when the jumper is installed - There is a fault in the DEF injector.
Repair: Install a replacement DEF injector. Refer to Disassembly and Assembly, DEF Injector and Mounting - Remove and Install.
Use the electronic service tool to perform the "DEF Dosing Injector Override" to check that the repair eliminates the fault.
Result: A 3361-5 diagnostic code is still active with the jumper installed.
Remove the jumper. Reconnect all connectors. Proceed to Test Step 4.
4. Check the Wiring Between the DEF Injector and the Interface Connector (if equipped) for an Open Circuit
Note: This step is only applicable if an interface connector is installed between the DEF injector and the ECM. Refer to the Electrical Schematic for the application for more information. Proceed to Test Step 5 if no interface connector is installed.
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the DEF injector. Disconnect the interface connector between the DEF injector and the ECM.
C. Use a suitable multimeter to measure the resistance between terminal 1 on the harness connector for the DEF injector and the appropriate pin/terminal on the interface connector.
Use a suitable multimeter to measure the resistance between terminal 2 on the harness connector for the DEF injector and the appropriate pin/terminal on the interface connector.
Less than 2 Ohms
Result: At least one of the measured resistances is greater than 2 Ohms. There is a fault in the wiring between the DEF injector connector and the interface connector.
Repair: Repair the faulty wiring or replace the faulty wiring.
Use the electronic service tool to perform the "DEF Dosing Injector Override" to check that the repair eliminates the fault.
Result: The measured resistance is less than 2 Ohms.
Reconnect all connectors. Proceed to Test Step 5.
5. Check the Wiring to the ECM for an Open Circuit
A. Turn the keyswitch to the OFF position.
B. Disconnect the P2 connector. Disconnect the connector for the DEF injector.
C. Inspect the P2/J2 connectors for damage or corrosion. Refer to Troubleshooting, Electrical Connectors - Inspect for more information.
D. Perform a 30 N (6.7 lb) pull test on P2:13 and P2:26.
E. Use a suitable multimeter to measure the resistance between terminal 1 on the harness connector for the DEF injector and P2:13.
Use a suitable multimeter to measure the resistance between terminal 2 on the harness connector for the DEF injector and P2:26.
Less than 2 Ohms
Result: At least one of the measured resistances is greater than 2 Ohms. The fault is in the wiring connected to the ECM connector.
Repair: Repair the faulty wiring or replace the faulty wiring.
Result: The resistance is less than 2 Ohms.
Contact the Dealer Solutions Network (DSN).
6. Create an Open Circuit at the DEF Injector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the DEF injector.
C. Turn the keyswitch to the ON position. Use the electronic service tool to perform the "DEF Dosing Injector Override".
D. Check for active diagnostic codes.
Open circuit
Result: A 3361-6 diagnostic code was active before disconnecting the DEF
Illustration 1 g06370898
Schematic diagram for the DEF injector
Note: All connectors may not be shown. Refer to the Electrical Schematic for the application for details of any connectors between the DEF injector connector and the ECM connectors.
Table 2
Troubleshooting Test Steps Values Results
1. Inspect Electrical Connectors and Wiring
A. Thoroughly inspect the connector for the DEF injector. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
B. Thoroughly inspect any connectors between the DEF injector and the ECM. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
C. Check the harness for corrosion, abrasion, and pinch points from the DEF Injector to the ECM.
Note: Do not disconnect the ECM connector at this stage. The ECM can only be disconnected and reconnected 10 times before damage to the harness connector may occur.
Loose connection or damaged wire
Result: There is a fault in a connector or the wiring.
Repair: Repair any faulty connectors or replace the wiring harness. Ensure that all the seals are properly in place and ensure that the connectors are correctly coupled.
Use the electronic service tool to clear all logged diagnostic codes.
Use the electronic service tool to perform the "DEF Dosing Injector Override" to verify that the repair eliminates the fault.
Result: All connectors, pins, and sockets are correctly coupled and/or inserted. The harness is free of corrosion, abrasion, and pinch points.
Proceed to Test Step 2.
2. Check for Active Diagnostic Codes
A. Turn the keyswitch to the OFF position.
B. Connect the electronic service tool to the diagnostic connector.
C. Turn the keyswitch to the ON position.
D. Use the electronic service tool to perform the "DEF Dosing Injector Override".
E. Verify if any of the diagnostic codes that are listed in Table 1 are active.
F. Turn the keyswitch to the OFF position.
Diagnostic codes
Result: A 3361–5 diagnostic code is active.
Proceed to Test Step 3.
Result: A 3361–6 diagnostic code is active.
Proceed to Test Step 6.
Result: No diagnostic codes are active. There may be an intermittent fault.
Repair: Use the electronic service tool to perform a Wiggle Test.
If no faults are found, return the unit to service.
If the Wiggle Test identifies a fault, investigate the cause.
3. Create a Short Circuit at the Harness Connector for the DEF Injector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the DEF injector.
C. Fabricate a jumper wire that is 150 mm (6 inch) long.
D. Install the wire between the terminal 1 and terminal 2 on the harness connector for the DEF injector to create a short circuit.
E. Turn the keyswitch to the ON position. Use the electronic service tool to perform the "DEF Dosing Injector Override".
F. Check for active diagnostic codes.
G. Remove the jumper wire from the connector for the DEF injector.
Short circuit
Result: A 3361-5 diagnostic code was active before installing the jumper. A 3361-6 diagnostic code is active when the jumper is installed - There is a fault in the DEF injector.
Repair: Install a replacement DEF injector. Refer to Disassembly and Assembly, DEF Injector and Mounting - Remove and Install.
Use the electronic service tool to perform the "DEF Dosing Injector Override" to check that the repair eliminates the fault.
Result: A 3361-5 diagnostic code is still active with the jumper installed.
Remove the jumper. Reconnect all connectors. Proceed to Test Step 4.
4. Check the Wiring Between the DEF Injector and the Interface Connector (if equipped) for an Open Circuit
Note: This step is only applicable if an interface connector is installed between the DEF injector and the ECM. Refer to the Electrical Schematic for the application for more information. Proceed to Test Step 5 if no interface connector is installed.
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the DEF injector. Disconnect the interface connector between the DEF injector and the ECM.
C. Use a suitable multimeter to measure the resistance between terminal 1 on the harness connector for the DEF injector and the appropriate pin/terminal on the interface connector.
Use a suitable multimeter to measure the resistance between terminal 2 on the harness connector for the DEF injector and the appropriate pin/terminal on the interface connector.
Less than 2 Ohms
Result: At least one of the measured resistances is greater than 2 Ohms. There is a fault in the wiring between the DEF injector connector and the interface connector.
Repair: Repair the faulty wiring or replace the faulty wiring.
Use the electronic service tool to perform the "DEF Dosing Injector Override" to check that the repair eliminates the fault.
Result: The measured resistance is less than 2 Ohms.
Reconnect all connectors. Proceed to Test Step 5.
5. Check the Wiring to the ECM for an Open Circuit
A. Turn the keyswitch to the OFF position.
B. Disconnect the P2 connector. Disconnect the connector for the DEF injector.
C. Inspect the P2/J2 connectors for damage or corrosion. Refer to Troubleshooting, Electrical Connectors - Inspect for more information.
D. Perform a 30 N (6.7 lb) pull test on P2:13 and P2:26.
E. Use a suitable multimeter to measure the resistance between terminal 1 on the harness connector for the DEF injector and P2:13.
Use a suitable multimeter to measure the resistance between terminal 2 on the harness connector for the DEF injector and P2:26.
Less than 2 Ohms
Result: At least one of the measured resistances is greater than 2 Ohms. The fault is in the wiring connected to the ECM connector.
Repair: Repair the faulty wiring or replace the faulty wiring.
Result: The resistance is less than 2 Ohms.
Contact the Dealer Solutions Network (DSN).
6. Create an Open Circuit at the DEF Injector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the DEF injector.
C. Turn the keyswitch to the ON position. Use the electronic service tool to perform the "DEF Dosing Injector Override".
D. Check for active diagnostic codes.
Open circuit
Result: A 3361-6 diagnostic code was active before disconnecting the DEF
Parts coil JOHNSON:
0581635
0581635 COIL & LAMINATION ASSY.
10E77A, 15E77M, 25E77S, 35E77C, 4R77B, 6R77M, J25ECNE, J25RSA, J35ECIG, J35ECND, J40ECOB, J40ECRM, J45RCCDS, J55RSLN, J55RWLCDC, J55RWLCOS, J55RWLCRD, J5RCIC, J5RHCNR, J8RCIC, J8RCNR