0313678 COVER,Water pump JOHNSON
1R69C, 1R70R, 2R71A, 2R72M, 2R73B, 2R74E, 2R75D, 2R76S, 2R77C, 2R78R, 2R79A, 4R73C, 4R74R, 4R75A, J2RCIB, J2RCNE, J2RCRS, J2RCSM, J2RCTD, SC-10S
COVER
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BRP JOHNSON entire parts catalog list:
- GEARCASE GROUP » 0313678
2R71A 1971
2R72M 1972
2R73B 1973
2R74E 1974
2R75D 1975
2R76S 1976
2R77C 1977
2R78R 1978
2R79A 1979
4R73C, 4W73C 1973
4R74R, 4W74R 1974
4R75A, 4W75A 1975
J2RCIB 1981
J2RCNE 1982
J2RCRS 1984
J2RCSM 1980
J2RCTD 1983
SC-10S 1968
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 230-6283 Timing Pin (Crankshaft) 1
D 278-4138 Cap Kit 1
(1) Install Tooling to the front pulley.
(2) Install Tooling into the aperture for the electric starting motor.Start By:
Remove the electronic control module. Refer to Disassembly and Assembly, "Electronic Control Module - Remove and Install".
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install". Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.Refer to Systems Operation, Testing and Adjusting Manual, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on wires and on all tube assemblies for installation purposes. Plug all hose assemblies and tube assemblies. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
If necessary, remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install".
If necessary, remove the fuel priming pump. Refer to Disassembly and Assembly, "Fuel Priming Pump - Remove and Install".
If necessary, remove the crankcase breather. Refer to Disassembly and Assembly, "Crankcase Breather - Remove and Install".
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top center position on the compression stroke. Refer to Systems Operation, Testing and Adjusting, "Finding Top Centre Position for No.1 Piston".
Use Tooling (B) in order to lock the camshaft in the correct position. Use Tooling (C) in order to lock the crankshaft in the correct position. Refer to Disassembly and Assembly, "Gear Group (Front) - Remove and Install" for the correct procedure.
Remove the backlash from the fuel pump gear. Lock the fuel injection pump in the correct position and remove the fuel pump gear. Refer to Disassembly and Assembly, "Fuel Pump Gear - Remove" for the correct procedure.
Illustration 1 g01563275
Typical example
Illustration 2 g01563276
Typical example
Disconnect plastic tube assembly (2) from fuel injection pump (1).
Disconnect harness assembly (6) from solenoid (3). Slide the locking tab into the unlocked position and disconnect harness assembly (6) from position sensor (7). Note: The harness assembly should be positioned in order to avoid an obstruction to the fuel injection pump.
Disconnect plastic tube assembly (10) from fuel injection pump (1).
Disconnect plastic tube assembly (9) from fuel injection pump (1).
Disconnect plastic tube assembly (4) from fuel injection pump (1).
Remove banjo bolt (13) and remove sealing washers (12).
Plug or cap all open ports and tube assemblies immediately with new plugs or caps. Note: Ensure that quick fit connections are clean before the tube assemblies are plugged.
Remove fuel injection line (5). Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove". Use Tooling (D) in order to plug the open ports in the fuel injection pump and in the fuel manifold. Discard the fuel injection line.
Remove tube assembly (8) for the engine oil supply to the fuel injection pump. Remove the banjo bolt and the sealing washers from the tube assembly.
Illustration 3 g01566973
Typical example
Remove bolts (15) and remove bolt (16). Remove support bracket (14).
Illustration 4 g01801934
Typical example
Parts cover JOHNSON:
0580339
0580339 COVER & TERMINAL
100ESL71A, 115ESL69E, 115ESL70D, 125ESL71C, 1R69C, 1R70R, 20R69B, 20R70C, 20R71S, 25R69B, 25R70C, 25R71S, 2R71A, 33E69A, 33E69A, 33E70M, 33E70M, 40E69R, 40E70A, 40E71B, 40ES69R, 40ES70A, 40R69R, 40R70A, 4R69B, 4R70E, 4R71D, 50ES71S, 55ES69A, 60ES70B,
0204316
0204316 COVER,Exhaust
4R69B, 4R70E, 4R71D, 4R72S, 4R73C, 4R74R, 4R75A, 4R76M, 4R77B, 4R78E, 4R79D, J4RLCSS, J4WCIC, J4WCNR, JH-23A
0312759
0312759 COVER,Flywheel
2R71A, 2R72M, 2R73B, 4R69B, 4R70E, 4R71D, 4R72S, 4R73C, 4R74R, 4R75A, 4R76M, JH-23A
0581027
0581027 COVER & TERMINAL
100ESL72R, 100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 15E74G, 15E
0386299