0320639 JOHNSON COVER,Exhaust housing front


0320639 COVER,Exhaust housing front JOHNSON 100ML79S, 115ETZ78C, 115ML79R, 115TXL77S, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85ETLR78C, 85ML79R, 85TXLR77S COVER
0320639 COVER,Exhaust housing front JOHNSON
Rating:
13

Buy COVER,Exhaust housing front 0320639 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 51
 

BRP JOHNSON entire parts catalog list:

100ML79S, 100TLR79S, 100TXLR79S 1979
115ETZ78C, 115ML78C, 115TXL78C 1978
115ML79R, 115TL79R, 115TXL79R 1979
115TXL77S 1977
140ML77S, 140TL77S, 140TXL77S 1977
140ML78C, 140TL78C, 140TX78C 1978
140ML79R, 140TL79R, 140TXL79R 1979
150TL78S, 150TXL78S 1978
150TL79C, 150TXL79C 1979
175TL77S, 175TXL77S 1977
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
85ETLR78C, 85ML78C, 85TXLR78C 1978
85ML79R, 85TL79R, 85TXL79R 1979
85TXLR77S 1977

Information:


Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A (1)     9U-7336     Crankshaft Turning Tool     1    
A (2)     5P-7305     Housing     1    
5P-7305 Engine Turning Tool     1    
B     136-4632     Timing Pin (Crankshaft)     1    
268-1966 Adapter     1    
C     230-6284     Timing Pin (Camshaft)     1    
D     422-7170     Capping Kit     1    
( 1 ) The Crankshaft Turning Tool is used on the front pulley.
( 2 ) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install" for the correct procedure .
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove" for the correct procedure.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
Illustration 1 g02695477
Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead center position . Refer to System Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Use Tooling (B) in order to lock the crankshaft so that number one piston is at top dead center position.
Use Tooling (C) in order to lock the camshaft.
Loosen locking screw (1) . Rotate spacer (2) in order to allow locking screw (1) to tighten against the shaft of the fuel injection pump. Rotate the fuel injection pump gear in a counterclockwise direction in order to remove the backlash. Tighten locking screw (1) to a torque of 15 N m (133 lb in).Note: Locking the screw must be tightened in order to prevent the shaft of the fuel injection pump from rotating. The shaft of the fuel injection pump must not be rotated after the fuel injection pump has been removed from the engine.
Remove the backlash from the fuel pump gear. Lock the fuel injection pump in the correct position and remove the fuel pump gear. Refer to Disassembly and Assembly, "Fuel Pump Gear - Remove and Install" for the correct procedure.
Illustration 2 g02695396
Clean fuel injection pump (7) and the area around the fuel injection pump. Ensure that the area is free from contamination before beginning disassembly.
Place a suitable container below fuel injection pump (7) in order to catch any fuel that might be spilled.
Disconnect plastic tube assembly (3) , and plastic tube assembly (5) from fuel injection pump (7) .
Remove plastic tube assembly (3) , and plastic tube assembly (5) from clips (4) and clip (6) . Position the plastic tube assemblies away from the fuel injection pump.
Use Tooling (D) in order to plug plastic tube assembly (3) , and plastic tube assembly (5) .
Use Tooling (D) in order to cap connection for the plastic tube assemblies on fuel injection pump (7) .
Disconnect the Original Equipment Manufactures (OEM) harness assembly from governor (8) .
Disconnect the OEM harness assemblies from solenoid (9) and solenoid (10) .
If necessary, disconnect the OEM harness assemblies from solenoid (10) .
Remove the nut and bolt (11) from fuel injection pump (7) .
Remove bolt (13) and remove bracket (12) from the cylinder block and the fuel injection pump.
Illustration 3 g02695516
Remove bolts (14) and sealing washers (15) from fuel injection pump (7) .Note: The fuel injection pump should be supported by hand as the bolts are removed.
Carefully remove fuel injection pump (7) from front housing (16) .
Remove O-ring seal (17) from fuel injection pump (7) .


Parts cover JOHNSON:

0310781
 
0310781 COVER,Choke switch
100ESL71A, 100ESL72R, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 175TL77S, 200TL76S, 200TL77C, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 33E69A, 3
0386254
 
0386254 COVER ASSY., Air entrance
115ESL74B, 115ESL75E, 135ESL74B, 135ESL75E, 200TL76S, 85EL76D, 85ESL74B, 85ESL75E
0387991
 
0387991 COVER ASSEMBLY
115EL77S, 115TXL77S, 140ML77S, 85EL76D, 85EL77S, 85TXLR77S
0581553
 
0581553 COVER & TRANSFER ASSY.
115EL77S, 115TXL77S, 140ML77S, 85EL76D, 85EL77S, 85TXLR77S
0320939
 
0320939 COVER,Bypass,lower port
150TL78S, 175TL77S, 175TL78C, 200TL76S, 200TL77C, 200TL78R, 235TL78R
0320940
COVER,Bypass
0320940 COVER,Bypass
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R
0320840
 
0320840 COVER,Cylinder head
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
0323213
 
0323213 COVER,Exhaustouter,235hp
150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150STLCTE, J150TLCIA, J150TLCNM, J150TLCTB, J175TLCIH, J175TLCNB, J175TLCTD, J200TLCIH, J200TLCNE, J200TLCTD, J235STLCTS, J235TLCIB, J235TLCNE, J235TLCTD
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