0320840 COVER,Cylinder head JOHNSON
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
COVER
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Compatible models:
150TL78S
150TL79C
175TL77S
175TL78C
175TL79R
200TL76S
200TL77C
200TL78R
200TL79A
235TL70A
235TL78R
J150CXCCA
J150CXCEM
J150CXEIE
J150CXESB
J150GTLCUR
J150STLACA
J150STLCDC
J150STLCEM
J150STLCOH
J150STLCRD
J150STLCTE
J150STLEIE
J150STLESB
J150TLCDC
J150TLCIA
J150TLCNM
J150TLCOS
J150TLCRD
J150TLCSF
J150TLCTB
J150TLCUR
J155WTLCDR
J155WTLCOC
J155WTLCRS
J155WTLCUA
J155WTLEIB
J155WTLENE
J155WTLESM
J155WTLZ
J175STLACM
J175STLCEB
J175STLEID
J175STLESE
J175TLCDR
J175TLCIH
J175TLCNB
J175TLCOC
J175TLCSA
J175TLCTD
J175TLCUA
J185TLCOC
J185TLCRS
J200TLCIH
J200TLCNE
J200TLCSF
J200TLCTD
J235STLCOR
J235STLCRC
J235STLCTS
J235TLCIB
J235TLCNE
J235TLCOR
J235TLCRC
J235TLCSM
J235TLCTD
X155WTLM
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0320840
175TL77S, 175TXL77S 1977
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
J150CXCCA, J150TLCCA, J150TXCCA 1988
J150CXCEM, J150TLAEM, J150TLCEM, J150TXCEM, TJ150TXCEM 1989
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150GTLCUR, J150STLCUR 1987
J150STLACA, J150STLCCA 1988
J150STLCDC 1986
J150STLCEM, TJ150SLCEM 1989
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLCTE 1983
J150STLEIE, TJ150SLEIE, VJ150SLEIE 1991
J150STLESB, TJ150SLESB, VJ150SLESB 1990
J150TLCDC, J150TXCDC 1986
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCNM, J150TXCNM 1982
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J150TLCTB, J150TLCTE, J150TXCTB, J150TXCTE 1983
J150TLCUR, J150TXCUR 1987
J155WTLCDR, J155WTXCDR 1986
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J155WTLCUA, J155WTXCUA 1987
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J155WTLESM, J155WTXESM 1990
J155WTLZ, J155WTXZ 1989
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLEID, J175TXEID, VJ175SLEID, VJ175TXEID 1991
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J175TLCDR, J175TXCDR 1986
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCNB, J175TXCNB 1982
J175TLCOC, J175TXCOC 1985
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J175TLCTD, J175TLCTE, J175TXCTD, J175TXCTE 1983
J175TLCUA, J175TXCUA 1987
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCNE, J200TXCNE 1982
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J200TLCTD, J200TLCTS, J200TXCTD, J200TXCTS 1983
J235STLCOR 1985
J235STLCRC 1984
J235STLCTS 1983
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCNE, J235TXCNE 1982
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
J235TLCSM, J235TXCSM 1980
J235TLCTD, J235TLCTS, J235TXCTD, J235TXCTS 1983
X155WTLM, X155WTXM 1988
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
E 4C-4030 Thread Lock Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that all components of the engine oil pump are clean and free from wear or damage.
Illustration 1 g01478152
Typical example
Install inner rotor (16) and install outer rotor (17). Used rotors should be installed in the original direction of rotation. Check the clearance between the outer rotor and the body of the oil pump. Check the clearance between the inner rotor and the outer rotor. Check the end play of the rotor assembly. Refer to Specifications, "Engine Oil Pump" for more information.
Lubricate the assembly of the oil pump with clean engine oil. Install front cover (15). Install bolts (14). Tighten the bolts to a torque of 26 N m (19 lb ft).
Ensure that the shaft of the oil pump is clean and dry. Position gear (13) onto the shaft. Install nut (12). Tighten the nut to a torque of 95 N m (70 lb ft). Note: Do not use a timing pin to lock the balancer in order to tighten nut (12).
Lubricate hub (9), thrust washer (11) and the bush of idler gear (10) with clean engine oil. Install hub (9) and thrust washer (11) to idler gear (10). Note: Ensure the correct orientation of the idler gear.
Install the assembly of the idler gear to balancer (1).
Ensure that the threads of bolt (8) are clean and dry. Apply Tooling (E) to the threads of the bolt. Install bolt (8). Tighten the bolt to a torque of 26 N m (19 lb ft).
Check the end play of idler gear (10). Refer to Specifications, "Engine Oil Pump".
Install the engine oil relief valve . Refer to Disassembly and Assembly, "Engine Oil Relief Valve - Remove and Install" for further information. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 230-6284 Timing Pin (Crankshaft) 1
C 231-8849 Timing Pin (Balancer) 1
F 9U-7324 Indicator Bracket 1
7H-1942 Dial Indicator 1
3S-3268 Indicator Contact Point 1
7H-1940 Universal Attachment 1
G - Guide Bolt
M10 by 75mm 2
Illustration 2 g01259627
Ensure that No. 1 piston is at the top center position and that Tooling (B) is installed to Position (X) in the front housing.
Clean the faces of the cylinder block.
Illustration 3 g01252312
Install Tooling (G) to the cylinder block.
Illustration 4 g01260306
Ensure that dowel (6) and dowel (7) are seated in the housing of balancer (1).
Illustration 5 g01252310
Install Tooling (C) to balancer (1). Ensure that Tooling (C) is engaged into shaft (5).
Attach a suitable lifting device to the balancer. The balancer weighs approximately 23 kg (51 lb).
Use the lifting device to align balancer (1) with Tooling (G). Install the balancer to the cylinder block. Ensure that dowels (6) and (7) are aligned with the holes in the cylinder block. Ensure that gear (10) and the crankshaft gear mesh. Remove the lifting device.
Illustration 6 g01259635
Install bolts (4) to balancer (1) finger tight.
Remove Tooling (G) and install remaining bolts (4). Tighten the bolts to a torque of 54 N m (40 lb ft).
Remove Tooling (B) and Tooling (C).
Install suction pipe (2) and a new gasket to balancer (1).
Install bolts (3). Tighten the bolts to a torque to 22 N m (16 lb ft).
Use Tooling (F) in order to check the backlash between gears (10) and (13). Refer to Illustration 4. Refer to Specifications, "Engine Oil Pump".
Use Tooling (F) in order to check the backlash between gear (10) and the crankshaft gear. Refer to Specifications, "Gear Group - Front" for further information. End By:
Install the engine oil pan. Refer to Disassembly and Assembly , "Engine Oil Pan - Remove and Install".
Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Parts cover JOHNSON:
0310781
0310781 COVER,Choke switch
100ESL71A, 100ESL72R, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 175TL77S, 200TL76S, 200TL77C, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25E77S, 33E69A, 3
0386254
0386254 COVER ASSY., Air entrance
115ESL74B, 115ESL75E, 135ESL74B, 135ESL75E, 200TL76S, 85EL76D, 85ESL74B, 85ESL75E
0320939
0320939 COVER,Bypass,lower port
150TL78S, 175TL77S, 175TL78C, 200TL76S, 200TL77C, 200TL78R, 235TL78R
0320940
0320940 COVER,Bypass
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R
0322388
0324353
0582191
0582191 COVER & TRANSFER ASSY.
J115MLCIH, J115MLCNB, J115MLCTE, J140MLCIH, J140MLCNB, J140MLCTE, J150STLCTE, J150TLCIA, J150TLCNM, J150TLCTB, J175TLCIH, J175TLCNB, J175TLCTD, J200TLCIH, J200TLCNE, J200TLCTD, J235STLCTS, J235TLCIB, J235TLCNE, J235TLCTD, J70ELCIH, J70ELCNB, J70ELCTE
0392861
0392861 COVER, Bypass,upper
J150STLCTE, J150TLCNM, J150TLCTB, J155WTLCOC, J155WTLCRS, J175TLCNB, J175TLCTD, J200TLCNE, J200TLCTD, J235STLCTS, J235TLCNE, J235TLCTD