0328005 COVER, Bypass, upper JOHNSON
J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLEIE, J150STLESB, J150TLCDC, J150TLCOS, J150TLCRD, J150TLCUR, J155WTLCDR, J155WTLCUA, J155WTLEIB, J155WTLENE, J155WTLESM, J155WT
COVER
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Rating:
Compatible models:
J150CXCCA
J150CXCEM
J150CXEIE
J150CXESB
J150GTLCUR
J150STLACA
J150STLCDC
J150STLCEM
J150STLCOH
J150STLCRD
J150STLEIE
J150STLESB
J150TLCDC
J150TLCOS
J150TLCRD
J150TLCUR
J155WTLCDR
J155WTLCUA
J155WTLEIB
J155WTLENE
J155WTLESM
J155WTLZ
J175STLACM
J175STLCEB
J175STLEID
J175STLESE
J175TLCDR
J175TLCOC
J175TLCUA
J185TLCOC
J185TLCRS
J235STLCOR
J235STLCRC
J235TLCOR
J235TLCRC
X155WTLM
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0328005
J150CXEIE, J150JLEIE, J150TLAIE, J150TLEIE, J150TXEIE, VJ150TLEIE, VJ150TXEIE 1991
J150CXESB, J150TLASB, J150TLESB, J150TXESB, VJ150TLESB, VJ150TXESB 1990
J150GTLCUR, J150STLCUR 1987
J150STLACA, J150STLCCA 1988
J150STLCDC 1986
J150STLCEM, TJ150SLCEM 1989
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150STLEIE, TJ150SLEIE, VJ150SLEIE 1991
J150STLESB, TJ150SLESB, VJ150SLESB 1990
J150TLCDC, J150TXCDC 1986
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J150TLCUR, J150TXCUR 1987
J155WTLCDR, J155WTXCDR 1986
J155WTLCUA, J155WTXCUA 1987
J155WTLEIB, J155WTXEIB 1991
J155WTLENE, J155WTXENE 1992
J155WTLESM, J155WTXESM 1990
J155WTLZ, J155WTXZ 1989
J175STLACM, J175STLCCM, J175TLCCM, J175TXCCM 1988
J175STLCEB, J175TXCEB 1989
J175STLEID, J175TXEID, VJ175SLEID, VJ175TXEID 1991
J175STLESE, J175TXESE, VJ175SLESE, VJ175TXESE 1990
J175TLCDR, J175TXCDR 1986
J175TLCOC, J175TXCOC 1985
J175TLCUA, J175TXCUA 1987
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J235STLCOR 1985
J235STLCRC 1984
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
X155WTLM, X155WTXM 1988
Information:
Table 1
Engine Event
J1939 Code and Description Conditions that Generate the Code System Response
5580-16 Engine Filtered Fuel Delivery Pressure (After Secondary Filter Gauge): High - moderate severity (2) The fuel pressure is above the trip point pressure. The code is logged. Test Step 1. Determine the Code
Connect Cat ET to the service tool connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
Determine if a diagnostic trouble code is present. Results:
Active 5580-16 - The 5580-16 is active or logged. Proceed to Test Step 2.
Unrelated Code Present - There are unrelated codes that are present.Repair: Troubleshoot the code. Refer to the proper troubleshooting procedure. STOPTest Step 2. Compare the Status of Fuel Pressure in Cat ET to a Mechanical Gauge
Table 2
Required Tooling
Quantity Part Number
1 8T-7860 Connector
1 110-6349 Fitting As
1 8T-0855 Pressure Gauge
1 6V-3990 Coupler
Illustration 1 g02167853
Secondary fuel filter mounting
(1) Fuel temperature sensor
(2) Fuel pressure sensor (filtered fuel pressure) Note: Do not use the sampling port for measuring the fuel pressure.
Record the fuel pressure from Cat ET. Record the data in Table 3.
Remove fuel pressure sensor (2).
Install a 8T-7860 Connector into the port of the pressure sensor.
Install the 110-6349 Fitting As onto the 8T-7860 Connector.
Install a 8T-0855 Pressure Gauge onto a 6V-3990 Coupler.
Install the 6V-3990 Coupler onto the 110-6349 Fitting As.
Record the fuel pressure on the pressure gauge. Record the data in Table 3.
Table 3
Engine RPM Fuel Pressure from Cat ET Fuel Pressure from the Mechanical Gauge
700
1850 Expected Result:The value of the fuel pressure is within 137 kPa (20 psi) of the fuel pressure reading that is shown in Cat ET.Results:
OK - The pressures are comparable. Proceed to Test Step 3.
Not OK - The value of the fuel pressure is not within 137 kPa (20 psi) of the fuel pressure reading that is shown in Cat ET.Repair: Replace the pressure sensor. Verify that the problem has been resolved.If the problem is not resolved, proceed to Test Step 3.Test Step 3. Inspect the Fuel Lines
Illustration 2 g02158580
Fuel lines
Visually inspect the fuel lines between the primary filter base and the inlet to the cylinder head. Also, inspect the fuel cooler, if equipped. Inspect the fuel return lines from the cylinder head to the fuel tank. Inspect the lines for restrictions, pinching, and swelling. Expected Result:The fuel lines and the cooler (if equipped) are in good repair.Results:
OK - The fuel lines are OK. Proceed to Test Step 4.
Not OK - The fuel lines and the cooler (if equipped) are not OK.Repair: Perform the necessary repairs. Verify that the problem has been resolved.If the problem is not resolved, proceed to Test Step 4.Test Step 4. Replace the Fuel Pressure Regulator
Illustration 3 g02140923
Location of the fuel pressure regulator
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Replace the fuel return pressure regulator.
Use Cat ET to check if the original code remains active. Expected Result:The code is no longer active.Results:
OK - The code is no longer active.Repair: The fuel pressure is within specifications. Return the engine to service.STOP
Not OK - The original code remains active. Proceed to Test Step 5.Test Step 5. Inspect the Pressure Relief Valve for the Fuel Transfer Pump
Illustration 4 g02140700
Location of the pressure relief valve for the fuel transfer pump
Inspect the condition of the spring for the pressure relief valve that is integral to the fuel transfer pump. The spring must be in good repair. Expected Result:The pressure relief valve and the spring are in good repair.Results:
OK - The relief valve and the spring appear to be in good repair.Repair: Clean the relief valve and reinstall the relief valve. Verify that the problem has been resolved.STOP
Not OK - The relief valve and the spring are suspect.Repair: Install a spring kit for the pressure relief valve. If the problem persists, replace the fuel transfer pump. Verify that the problem has been
Parts cover JOHNSON:
0320840
0320840 COVER,Cylinder head
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
0323800
0323800 COVER, Exhaust housing, front, plastic
100ML79S, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85ETLR78C, 85ML79R, BJ115TLEDA, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100MLCSC, J100STLCCA, J100STLCEM, J100STLEIE, J100ST
0323896
0323896 COVER, Water passage
150TL79C, 175TL79R, 200TL79A, 235TL70A, J150STLCRD, J150STLCTE, J150TLCIA, J150TLCNM, J150TLCRD, J150TLCSF, J150TLCTB, J175TLCIH, J175TLCNB, J175TLCSA, J175TLCTD, J185TLCRS, J200TLCIH, J200TLCNE, J200TLCSF, J200TLCTD, J235STLCRC, J235STLCTS, J235TLCI
0582693
0582693 COVER ASSY.
J100WMLCRS, J115MLCRD, J140TLCRD, J150STLCRD, J150TLCRD, J155WTLCRS, J185TLCRS, J235STLCRC, J235TLCRC, J70ELCRD, J75ECRD, J90MLCRD
0328004
0328004 COVER, Bypass
J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLEIE, J150STLESB, J150TLCDC, J150TLCOS, J150TLCRD, J150TLCUR, J155WTLCDR, J155WTLCOC, J155WTLCRS, J155WTLCUA, J155WTLEIB, J155WT
0983524
0983524 COVER, Exhaust housing, rear
D100WTLM, J100WTLCUA, J100WTLEDR, J100WTLEIB, J100WTLENE, J100WTLEOC, J100WTLERS, J100WTLESM, J100WTLETD, J100WTLEUA, J100WTLZ, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCEM, J150STLCOH, J150STLCRD, J150STLEIE, J150ST
0123975
0123975 COVER
BJ10FDLECM, BJ10FDLEDR, BJ10FDLEUA, BJ15FAEDR, BJ15FAEUA, BJ15FDLECM, BJ40EECR, BJ40EEDS, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50BEEDS, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, J10FEXEO, J115JKLEOC, J115JKLERS, J120TLAEM, J120TLAS
0583707
0583707 COVER ASSY.
BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WTLEIB, J100WTLENE, J100WTLEOC, J100WTLERS, J100WTLESM, J100WTLETD, J100WTLZ, J110MLCEM, J112TSLEOC, J