0385545 JOHNSON COVER & SEAL ASSY., Imp. hsg


0385545 COVER & SEAL ASSY., Imp. hsg JOHNSON 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 135ESL73M, 135ESL74B, 135ESL75E, 85EL76D, 85EL77S, 85ESL73M, 85ESL74B, 85ESL75E COVER
0385545 COVER & SEAL ASSY., Imp. hsg JOHNSON
Rating:
38

Buy COVER & SEAL ASSY., Imp. hsg 0385545 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 83
 

BRP JOHNSON entire parts catalog list:

115EL77S, 115ETL77 1977
115ESL73M 1973
115ESL74B, 115ETL74B 1974
115ESL75E, 115ETL75E 1975
135ESL73M 1973
135ESL74B, 135ETL74B 1974
135ESL75E, 135ETL75E 1975
85EL76D, 85EL76G, 85ETLR76D, 85ETLR76G 1976
85EL77S, 85ETLR77S 1977
85ESL73M 1973
85ESL74B 1974
85ESL75E 1975

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Studs
M16 by 115mm 2
B 8T-3052 Degree Wheel 1
C 1U-6396 O-Ring Assembly Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the wiring harness assembly is correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head of the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.
Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted beyond maximum permitted limits, replace the cylinder head.
Illustration 1 g02460199
Inspect dowels (35) for damage. If necessary, replace the dowels in the cylinder block.
Install Tooling (A) to the cylinder block.
Align cylinder head gasket (36) with dowels (35). Install cylinder head gasket (36) onto the cylinder block.
Use a suitable lifting device to lift cylinder head. The weight of the cylinder head is approximately 66 kg (146 lb). Note: A spreader bar must be used in order to distribute the weight of the cylinder head during the lifting operation.
Use Tooling (A) to align the cylinder head with the cylinder block. Install the cylinder head to the cylinder block. Note: Ensure that the cylinder head is correctly positioned on dowels (35).
Remove Tooling (A).
Illustration 2 g02460202
Clean bolts (33). Follow Step 9.a for the procedure to inspect the bolts.
Use a straight edge to check the threads of the bolts. Refer to Illustration 2. Replace any bolts that show visual reduction in the diameter of the thread over Length (Y).
Lubricate the threads and the shoulder of bolts (33) with clean engine oil.
Illustration 3 g02452921
Illustration 4 g02460204
Install bolts (33) to cylinder head (34).
Tighten the bolts to a torque of 50 N m (37 lb ft) in the numerical sequence. Refer to Illustration 4.
Tighten the bolts to a torque of 100 N m (74 lb ft) in the numerical sequence. Refer to Illustration 4.
Use Tooling (B) in order to turn the bolts through an additional 225 degrees in the numerical sequence. Refer to Illustration 4.
Illustration 5 g02452920
Use Tooling (C) in order to lubricate the O-ring seals. Install new O-ring seal (31) and O-ring seal (32) to bypass tube (30). Install the bypass tube in the cylinder head. Install bolts (29). Tighten the bolts to a torque of 22 N m (195 lb in).
Follow Step 16.a through Step 16.d in order to connect harness assembly (26) to coolant temperature sensor (25).
Connect harness assembly (26) to coolant temperature sensor (25).
Slide locking tab (27) into the locked position.
Position harness assembly (26) onto bypass tube (30).
Install a new cable strap (28). Note: Ensure that the cable straps meet Original Equipment Manufactures (OEM) specification.
Illustration 6 g02456139
Position fuel filter bracket (19) onto the cylinder head.
Install bolts (23) to fuel filter bracket (19). Tighten the bolts to a torque of 22 N m (195 lb in).
Connect plastic tube assembly (18) plastic tube assembly (20) and plastic tube assembly (21) to clips (22) and clips (24).
Illustration 7 g02452919
Remove cap from tube assembly (15). Install a new O-ring seal (17) (not shown) to tube assembly (15).
Install tube assembly (15) to the bracket and the cylinder head.
Loosely install bolt (16) to tube assembly (15). Loosely tighten nut (12) on connection for tube assembly (15).
Tighten bolt (16) to a torque of 22 N m (195 lb in).
Use a suitable tool in order to hold tube assembly (15) in Position (X). Tighten nut (12) to a torque of 28 N m (248 lb in).
Install a new O-ring seal (14) (not shown). Connect hose assembly (13) to connection on tube assembly (15). Tighten Hose assembly securely.
Remove the plugs from plastic tube assembly (8) and plastic tube assembly (11). Remove caps from tube assembly (15).
Connect plastic tube asse


Parts cover JOHNSON:

0310532
 
0310532 COVER, By-pass
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 85EL76D, 85EL77S, 85ESL69E, 85ESL70B
0311240
 
0311240 COVER, By-pass
100ESL71A, 100ESL72R, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 85EL76D, 85EL77S, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R, 85ESL73M, 85ESL74B, 85ESL75E,
0383677
 
0383677 COVER ASSEMBLY, Air entrance
100ESL71A, 100ESL72R, 115ESL69E, 115ESL70D, 115ESL73M, 85ESL69E, 85ESL70B, 85ESL71A, 85ESL72R, 85ESL73M
0385254
 
0385254 COVER ASSY
100ESL72R, 115ESL73M, 125ESL72R, 135ESL73M, 85ESL72R, 85ESL73M
0318333
 
0318333 COVER, Cylinder head
100ML79S, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 85EL76D, 85EL77S, 85ESL73M, 85ESL74B, 85ESL75E, 85ETLR78C, 85ML79R, 85TXLR77S, BJ115TLEDA, D100WTLM, H
0318473
 
0318473 COVER, Water passage
100ML79S, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 200TL76S, 85EL76D, 85EL77S, 85ESL73M, 85ESL74B, 85ESL75E, 85ETLR78C, 85ML79R, 85TXLR77S, BJ115TLEDA, H
0385530
COVER & TRANSFER ASSY.
0385530 COVER & TRANSFER ASSY.
115ESL73M, 115ESL74B, 115ESL75E, 135ESL73M, 135ESL74B, 135ESL75E, 85ESL73M, 85ESL74B, 85ESL75E
0322815
COVER
0322815 COVER
100ML79S, 115EL77S, 115ETZ78C, 115ML79R, 115TXL77S, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 25E77S, 25E78C, 25E79R, 35E77C, 35E78R, 35E79A, 50R79C, 55E77D, 55E7
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