5030930 COVER, Water indicator tube JOHNSON
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, BJ60PL4SDM, BJ60PL4SOA, BJ60PL4SRR, BJ60PL4STC, BJ70PL4SDM, BJ70PL4SOA, BJ70PL4SRR, BJ70PL4S
COVER
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Compatible models:
BJ115L4SDA
BJ115L4SRC
BJ115L4STS
BJ140CX4DR
BJ140CX4SRS
BJ140L4SDR
BJ140PL4SRS
BJ40PL4SDR
BJ40PL4SOC
BJ40PL4SRS
BJ50PL4SDR
BJ50PL4SOC
BJ50PL4SRS
BJ60PL4SDM
BJ60PL4SOA
BJ60PL4SRR
BJ60PL4STC
BJ70PL4SDM
BJ70PL4SOA
BJ70PL4SRR
BJ70PL4STC
BJ90PL4SDA
BJ90PL4SRC
BJ90PL4STS
J115PL4SOR
J140CX4SOR
J140CX4STS
J140PL4SOR
J140PL4STS
J140PX4SOR
J25PL4SOC
J25PL4SRS
J30PL4SDR
J30PL4SOC
J30PL4SRS
J30PL4SUA
J30TEL4SDR
J30TEL4SUA
J40PL4SNF
J40PL4STC
J50PL4SNF
J50PL4STC
J60PL4SNF
J70FLTLECS
J70PL4SNF
J90PL4SOR
JOHNSON
BRP JOHNSON entire parts catalog list:
- OIL PAN » 5030930
BJ115L4STS, BJ115X4STS, J115PL4STS, J115PX4STS 2003
BJ140CX4DR, J140CX4SDA 2006
BJ140CX4SRS, J140CX4SRC 2004
BJ140L4SDR, BJ140X4SDR, J140PL4SDA, J140PX4SDA 2006
BJ140PL4SRS, BJ140PX4SRS, J140PL4SRC, J140PX4SRS 2004
BJ40PL4SDR, J40PL4SDE 2006
BJ40PL4SOC, J40PL4SOB 2005
BJ40PL4SRS, J40PL4SRM 2004
BJ50PL4SDR, J50PL4SDE 2006
BJ50PL4SOC, J50PL4SOB 2005
BJ50PL4SRS, J50PL4SRM 2004
BJ60PL4SDM, J60PL4SDM 2006
BJ60PL4SOA, J60PL4SOA 2005
BJ60PL4SRR, J60PL4SRR 2004
BJ60PL4STC, J60PL4STC 2003
BJ70PL4SDM, J70PL4SDM 2006
BJ70PL4SOA, J70PL4SOA 2005
BJ70PL4SRR, J70PL4SRR 2004
BJ70PL4STC, J70PL4STC 2003
BJ90PL4SDA, BJ90PX4SDA, J90PL4SDA, J90PX4SDA 2006
BJ90PL4SRC, BJ90PX4SRC, J90PL4SRC, J90PX4SRC 2004
BJ90PL4STS, BJ90PX4STS, J90PL4STS, J90PX4STS 2003
J115PL4SOR, J115PX4SOR 2005
J140CX4SOR 2005
J140CX4STS 2003
J140PL4SOR 2005
J140PL4STS, J140PX4STS 2003
J140PX4SOR 2005
J25PL4SOC, J25TEL4SOC 2005
J25PL4SRS 2004
J30PL4SDR 2006
J30PL4SOC, J30TEL4SOC 2005
J30PL4SRS 2004
J30PL4SUA 2007
J30TEL4SDR 2006
J30TEL4SUA 2007
J40PL4SNF 2002
J40PL4STC 2003
J50PL4SNF 2002
J50PL4STC 2003
J60PL4SNF 2002
J70FLTLECS 1998
J70PL4SNF 2002
J90PL4SOR, J90PX4SOR 2005
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6238 Guide Bolt 2
B 8T-3052 Degree Wheel 1
C - Red Rubber Grease -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure that there is no debris in the cylinder bores, the coolant passages, and the lubricant passages.Note: Thoroughly clean the hole in the cylinder head for the gas that is ventilated from the crankcase. Ensure that the hole is not restricted by debris and/or oil deposits.
Illustration 1 g00951564
Install the cylinder head gasket on the dowels (10) on top of the cylinder block. Note: Do not use any sealant or compound on the cylinder head gasket.
Install the Tooling (A) in the cylinder block.
Use a suitable lifting device to install the cylinder head. The weight of the cylinder head is approximately 57 kg (126 lb). Note: Ensure that the cylinder head is positioned on dowels (10). Take care not to damage the machined surfaces of the cylinder head during installation.
Remove the Tooling (A).
Illustration 2 g00951563
Clean the threads of the setscrews that secure the cylinder head. Inspect the threads of the setscrews that secure the cylinder head. Note: Do not use the setscrews if there is any visual reduction in the diameter of the threads (Y) that has not been engaged with the cylinder block. Use a straight edge to check the bolts.
Apply clean engine oil to the threads and the shoulder of the setscrews that secure the cylinder head before installation.
Illustration 3 g00951484
Install the setscrews (8) in cylinder head (9). Note: The short setscrews are installed in holes that are marked 2, 5, 6, 7, 8, 9, and 10.Note: The long setscrews are installed in holes that are marked 1, 3, and 4.
Tighten the setscrews in numerical order to a torque of 50 N m (37 lb ft). Refer to Illustration 3.
Tighten the setscrews in numerical order to a torque of 100 N m (74 lb ft). Refer to Illustration 3.
Illustration 4 g01151296
Use the Tooling (B) to achieve the correct final torque. Note: If the Tooling (B) is not available, place an index mark on each setscrew.
Tighten the setscrews in numerical order. Refer to Illustration 3.
Turn the short setscrews (2, 5, 6, 7, 8, 9, and 10) for an additional 225 degrees.
Turn the long setscrews (1, 3, and 4) for an additional 270 degrees.
Illustration 5 g00954953
Install new O-ring seals on the bypass tube (7). Apply Tooling (C) to the O-ring seals. Install the bypass tube in the cylinder head. Install the setscrews (6).
Illustration 6 g00951472
Connect the tube assembly (5) to the cylinder head.
Connect the harness assembly (4) to the coolant temperature sensor.
Install bolt (1) and the fuel line to the cylinder head.
Fill the cooling system with coolant. Fill the lubrication system with engine oil. Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the cooling system capacity and the lubrication system capacity of the engine.End By:
Install the glow plugs. Refer to Disassembly and Assembly Manual, "Glow Plugs - Remove and Install".
Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install".
Install the fuel injection Nozzles. Refer to Disassembly and Assembly Manual, "Fuel Injection Nozzles - Install".
Install the pipe for the boost control.
Install the fuel priming pump. Refer to Disassembly and Assembly Manual, "Fuel Priming Pump and Fuel Filter Base - Remove and Install".
Install the hose from the integral air inlet to the air filter. Refer to the OEM information for further details.
Refill the engine with coolant and engine oil. Refer to the Operation and Maintenance Manual for the correct procedure, the quantities, the coolant specification, and the specification for the engine oil.
Parts cover JOHNSON:
5030612
5030630
5030899
5030898
5031499
5031499 COVER, STEERING ADJUSTER
BJ25E4SDS, BJ25E4SUC, BJ25R4SDS, BJ25R4SUC, BJ25TE4SDS, BJ25TE4SUC, BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, J10BL4SUM, J10EL4SDA, J10EL4SOR, J10EL4SRC, J10R4SDM, J10R4SNF, J10R4SR, J10R4STC, J10R4SUB, J10RL4SDM, J10TBL
5032811
5032811 COVER, SIDE PORT
BJ40PL4SDR, BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SDR, BJ50PL4SOC, BJ50PL4SRS, J40PL4SNF, J40PL4STC, J50PL4SNF, J50PL4STC
5033579
5033579 COVER, SIDE PORT
BJ115L4SDA, BJ115L4SRC, BJ115L4STS, BJ140CX4DR, BJ140CX4SRS, BJ140L4SDR, BJ140PL4SRS, BJ90PL4SDA, BJ90PL4SRC, BJ90PL4STS, J115PL4SOR, J140CX4SOR, J140CX4STS, J140PL4SOR, J140PL4STS, J140PX4SOR, J90PL4SOR
5034373
5034373 COVER, LOWER MOUNT (WHITE)
BJ40PL4SOC, BJ40PL4SRS, BJ50PL4SOC, BJ50PL4SRS, J25PL4SOC, J25PL4SRS, J30PL4SDR, J30PL4SOC, J30PL4SRS, J30PL4SUA, J30TEL4SDR, J30TEL4SUA