5035561 JOHNSON COVER ASSY, SIDE STBD

Illustration 1 g03540197
Table 1
Specification for 380-4670 Torque Converter GP
Item Qty Part Specification Description
1 1 0S-1604 Bolt Apply Loctite 263 prior to assembly.
Torque to 135 20 N m (100 15 lb ft).
Use the following shims as required to obtain an end play of 0.15 0.05 mm (0.006 0.002 inch)
2 1 186-8848 Shim Pack Thickness of shim pack is 2.5 mm (0.10 inch).
5 287-8989 Shim Thickness of shim is 0.076 mm (0.00299 inch).
5 287-8990 Shim Thickness of shim is 0.127 mm (0.005 inch).
4 287-8991 Shim Thickness of shim is 0.254 mm (0.010 inch).
1 287-9012 Shim Thickness of shim is 0.508 mm (0.020 inch).
3 8 8T-2502 Bolt Apply Loctite 263 prior to assembly
Torque to 50 7 N m (37 5 lb ft).
4 6 8T-2502 Bolt Apply Loctite 263 prior to assembly.
Torque to 50 7 N m (37 5 lb ft).
Use the following shims as required to obtain an end play of 0.15 0.05 mm (0.006 0.002 inch)
5 1 186-9090 Shim Pack Thickness of shim pack is 2.0 mm (0.078 inch)
5 Shim Thickness of shim is 0.2 mm (0.008 inch).
1 Shim Thickness of shim is 0.8 mm (0.032 inch).
4 Shim Thickness of shim is 0.05 mm (0.002 inch).
6 13 8T-2502 Bolt Apply Loctite 263 prior to assembly.
Torque to 50 7 N m (37 5 lb ft).
Use the following shims as required to obtain an end play of 0.15 0.05 mm (0.006 0.002 inch)
7 1 186-8839 Shim Pack Thickness of shim pack is 2.8 mm (0.110 inch).
5 230-7308 Shim Thickness of shim is 0.08 mm (0.003 inch).
5 230-7309 Shim Thickness of shim is 0.13 mm (0.005 inch).
1 230-7310 Shim Thickness of shim is 0.5 mm (0.020 inch).
4 230-7311 Shim Thickness of shim is 0.3 mm (0.012 inch).
8 6 8T-2502 Bolt Apply Loctite 263 prior to assembly.
Torque to 50 7 N m (37 5 lb ft).
9 2 112-3800 Gear - Transfer -
Use the following shims as required to obtain an end play of 0.13 0.12 mm (0.005 0.005 inch)
10 2 8J-1864 Shim Thickness of one shim is 0.13 mm (0.005 inch).
2 9J-8784 Shim Thickness of one shim is 0.18 mm (0.007 inch).
11 12 8T-2502 Bolt Apply Loctite 263 prior to assembly.
Torque to 50 7 N m (37 5 lb ft).
12 6 0S-1588 Bolt Apply Loctite 263 prior to assembly.
Torque to 50 7 N m (37 5 lb ft).
13 7 7B-3235 Bolt Apply Loctite 263 prior to assembly.
Torque to 120 20 N m (89 15 lb ft).
14 1 9G-7999 Pump Gear -
15 1 2B-0947 Bolt Apply Loctite 263 prior to assembly.
Torque to 120 20 N m (89 15 lb ft).
Use the following shims as required to obtain an end play of 0.15 0.05 mm (0.006 0.002 inch)
16 1 186-8847 Shim Pack Thickness of shim pack is 2.743 mm (0.108 inch).
5 301-6638 Shim Thickness of one shim is 0.076 mm (0.003 inch).
5 301-6639 Shim Thickness of one shim is 0.127 mm (0.005 inch).
4 301-9534 Shim Thickness of one shim is 0.305 mm (0.012 inch).
1 301-7150 Shim Thickness of one shim is 0.508 mm (0.020 inch).
17 6 0L-1143 Bolt Apply Loctite 263 prior to assembly.
Torque to 50 7 N m (37 5 lb ft).
18 22 0T-0768 Bolt Apply Loctite 263 prior to assembly.
Torque to 74 8 N m (55 6 lb ft). Connection Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575