5036465 JOHNSON COVER, LOWER MOUNT STBD - BLUE

Introduction
This Special Instruction provides the procedure in order to install the engine oil metering groups for the above 797F Off-Highway Truck. Refer to Table 1 for the 291-3879 Engine Oil Metering Gp part numbers.Refer to Table 2 for the 292-5249 Engine Oil Metering Gp part numbers.Parts Needed
Table 1
291-3879 Engine Oil Metering Gp    
Qty    Part    
3     2Y-5829 Nut    
1     4D-7735 Clip    
2     5P-8245 Hard Washer    
3     6D-3479 Clip    
1     6V-1820 Bolt    
2     6V-4248 Bolt    
2     6V-3823 Bolt    
8     6V-5839 Washer    
1     6V-8556 Nut    
1     6V-9007 Elbow    
1     7K-1181 Cable Strap    
1     8T-6725 Connector    
2     8T-0643 Bolt    
1     101-3625 Clip    
1     228-7088 O-Ring Seal    
1     228-7089 O-Ring Seal    
1     228-7092 O-Ring Seal    
1     228-7101 O-Ring Seal    
1     228-7102 O-Ring Seal    
1     235-0266 Metering Valve Gp    
1     235-0273 Tube As    
1     238-5082 O-Ring Seal    
1     241-6220 Connector    
1     262-1262 Bracket As    
1     320-0912 Hose As    
1     362-5291 Hose As    
1     367-6025 Reducer As    
Table 2
292-5249 Engine Oil Metering Gp    
Qty    Part    
3     2Y-5829 Nut    
1     4D-7735 Clip    
3     5G-2246 Spacer    
6     5P-7464 Clip    
6     5P-7465 Clip    
2     5P-8245 Hard Washer    
3     6D-3479 Clip    
6     6V-1249 Grommet    
1     6V-1820 Bolt    
2     6V-4248 Bolt    
2     6V-3823 Bolt    
8     6V-5839 Washer    
1     7K-1181 Cable Strap    
1     7W-2033 Clip    
1     7W-2034 Clip    
2     8T-0643 Bolt    
2     8T-4139 Bolt    
1     8T-4184 Bolt    
7     8T-4223 Hard Washer    
1     8T-4244 Nut    
3     8T-4648 Bolt    
1     8T-6725 Connector    
1     101-3625 Clip    
1     148-8327 Connector As    
1     148-8388 Elbow As    
2     228-7088 O-Ring Seal    
1     228-7089 O-Ring Seal    
2     228-7101 O-Ring Seal    
1     228-7102 O-Ring Seal    
1     235-0266 Metering Valve Gp    
2     241-6220 Connector    
1     262-1262 Bracket As    
1     281-5941 Connector As    
1     291-6764 Engine Oil Tank Gp    
1     320-0912 Hose As    
1     320-9712 Hose As    
1     338-0056 Hose As    
1     362-5291 Hose As    Installing the 291-3879 Engine Oil Metering Gp
Illustration 1 g03403261
(1) 235-0266 Metering Valve Gp (2) 367-6025 Reducer As (3) 6V-8556 Nut (4) 6V-9007 Elbow (5) 228-7092 O-Ring Seal (6) 238-5082 O-Ring Seal
Install one O-ring (5) into elbow (4) .
Install elbow (4) and one O-ring (6) into metering valve group (1) .
Attach reducer assembly (2) to elbow (4) with one nut (3) .
Illustration 2 g03403262
(1) 235-0266 Metering Valve Gp (7) 7K-1181 Cable Strap (8) 262-1262 Bracket As (9) 101-3625 Clip (10) 8T-0643 Bolt (11) 6V-5839 Washer (12) 2Y-5829 Nut
Attach metering valve group (1) to bracket assembly (8) with one clip (9), two bolts (10), four washers (11), and two nuts (12). Refer to Illustration 2 for the correct location of clip (9) .
Secure the wiring of metering valve group (1) to clip (9) with one cable strap (7) .
Illustration 3 g03403265
(1) 235-0266 Metering Valve Gp (2) 367-6025 Reducer As (13) 235-0273 Tube As
Attach tube assembly (13) to the metering valve group (1) and reducer assembly (2) .