0327671 CYLINDER HEAD ASSY. JOHNSON
D25RWA, J20CRCCA, J20CRCDC, J20CRCEM, J20CRCOS, J20CRCUR, J20ECEM, J25ECCM, J25ECDR, J25ECEB, J25ECNE, J25ECOC, J25ECRS, J25ECTD, J25ECUA, J25RCEM, J25RSLS, J25RWCDC, J25RWCOS, J25RWCRD, J25RWCUR, J25RWK, J25TECEM, J28ELCDS, J28ELCDS, J28ESLCCR, J28E
CYLINDER
Price: query
Rating:
Compatible models:
D25RWA
J20CRCCA
J20CRCDC
J20CRCEM
J20CRCOS
J20CRCUR
J20ECEM
J25ECCM
J25ECDR
J25ECEB
J25ECNE
J25ECOC
J25ECRS
J25ECTD
J25ECUA
J25RCEM
J25RSLS
J25RWCDC
J25RWCOS
J25RWCRD
J25RWCUR
J25RWK
J25TECEM
J28ELCDS
J28ESLCCR
J28ESLCEA
J28ESLCUC
J30ECCE
J30ECDM
J30ECED
J30ECOA
J30ECRR
J30ECUB
J30RCED
J30TECED
J35ECRR
J35ECTS
J35RCCE
J35RCDM
J35RCED
J35RCUB
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0327671
J20CRCDC, J20CRLCDC, J20ECDC, J20ELCDC, J20TECDC 1986
J20CRCEM, J20CRLCEM, TJ20CRCEM, TJ20CRLCEM, TJ20CRLESF 1989
J20CRCOS, J20CRLCOS, J20ECOS, J20ELCOS 1985
J20CRCUR, J20CRLCUR, J20ECUR, J20ELCUR 1987
J20ECEM, J20ELCEM 1989
J25ECCM, J25ELCCM, J25RCCA, J25RLCCA, J25TECCA, J25TELCCA 1988
J25ECDR, J25ELCDR, J25RCDC, J25RDC, J25RLCDC, J25TECDC, J25TELCDC 1986
J25ECEB, J25ELCEB, TJ25ELCEB, TJ25ELESF 1989
J25ECNE, J25ELCNE, J25RCNB, J25RELCNB, J25RLCNB, J25TECNB 1982
J25ECOC, J25ELCOC, J25RCOS, J25RLCOS, J25TECOS, J25TELCOS 1985
J25ECRS, J25ELCRS, J25RCRD, J25RLCRD, J25TECRD, J25TELCRD 1984
J25ECTD, J25ELCTD, J25RCTE, J25RLCTE, J25TECTE, J25TELCTE 1983
J25ECUA, J25ELCUA, J25RCUR, J25RLCUR, J25TECUR, J25TELCUR 1987
J25RCEM, J25RLCEM 1989
J25RSLS, J25RSS, J25RWCTE, J25RWLCTE 1983
J25RWCDC, J25RWLCDC 1986
J25RWCOS, J25RWLCOS 1985
J25RWCRD, J25RWLCRD 1984
J25RWCUR, J25RWLCUR 1987
J25RWK, J25RWLK 1989
J25TECEM, J25TELCEM 1989
J28ELCDS 1986
J28ELCDS 1986
J28ESLCCR, VJ28ESLCCR 1988
J28ESLCCR, VJ28ESLCCR 1988
J28ESLCEA, VJ28ESLCEA 1989
J28ESLCEA, VJ28ESLCEA 1989
J28ESLCUC 1987
J28ESLCUC 1987
J30ECCE, J30ELCCE, J30RCCE, J30RLCCE, J30TECCE, J30TELCCE 1988
J30ECDM, J30ELCDM, J30RCDM, J30RLCDM, J30TECDM, J30TELCDM 1986
J30ECED, J30ELCED, TJ30ELCED, TJ30ELESF 1989
J30ECOA, J30ELCOA, J30RCOA, J30RLCOA, J30TECOA, J30TELCOA 1985
J30ECRR, J30ELCRR 1984
J30ECUB, J30ELCUB, J30RCUB, J30RLCUB, J30TECUB, J30TELCUB 1987
J30RCED, J30RLCED 1989
J30TECED, J30TELCED 1989
J35ECRR, J35ELCRR, J35RCRR, J35RLCRR, J35TELCRR 1984
J35ECTS, J35ELCTS, J35RCTS, J35RLCTS, J35TELCTS 1983
J35RCCE, J35RLCCE 1988
J35RCDM, J35RLCDM 1986
J35RCED, J35RLCED 1989
J35RCUB, J35RLCUB 1987
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B(1) 268-1969 Adapter 1
B(2) 9U-6194 Adapter 1
(1) C1.1 engine
(2) C1.5 and C2.2 enginesStart By:
Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove".
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Install suitable plugs to the inlet ports of the cylinder head in order to prevent the entry of loose parts into the engine.
Plug the apertures for the push rods in the cylinder head in order to prevent the entry of loose parts into the engine.
Note: The removal procedure is similar for the three cylinder and the four cylinder engines. The following procedure should be adopted to remove the valve springs when the cylinder head is installed to the engine. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves - Remove and Install" for the procedure to remove the valve springs from a cylinder head that has been removed from the engine.Note: Ensure that the appropriate piston is at the top center position before the valve spring is removed. Failure to ensure that the piston is at the top center position may allow the valve to drop into the cylinder bore.
Illustration 1 g01304583
Typical example
Follow Steps 1.a through 1.d to position the appropriate piston at top center.
Install Tooling (A) and (B) in position on the cylinder head to compress a valve spring for the appropriate piston.
Use Tooling (A) to compress valve spring (3) and open the valve slightly.Note: Do not compress the spring so that the valve spring retainer (2) touches the valve stem seal.
Carefully rotate the crankshaft until the piston touches the valve.Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent valve stems.
Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the piston is at the top center position. The valve is now held in a position that allows the valve spring to be safely removed.
Ensure that the valve spring is compressed squarely or damage to the valve stem may occur.
Use tool (A) to compress valve spring (3). Remove valve keepers (1).Note: For four cylinder engines, if all valve springs require replacement the procedure can be carried out on two cylinders at the same time. The procedure can be carried out on the following pairs of cylinders. 1 with 4 and 2 with 3. Ensure that all the valve springs are installed before changing from one pair of cylinders to another pair of cylinders.
Do not turn the crankshaft while the valve springs are removed.
Apply sufficient pressure to Tooling (A) to allow removal of the valve keepers (1).Note: Do not compress the spring so that the valve spring retainer (2) touches the valve stem seal.Remove valve keepers (1).
Slowly release the pressure on Tooling (A).
Remove valve spring retainer (2) and remove valve spring (3).
Remove Tooling (A) and (B).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B(1) 268-1969 Adapter 1
B(2) 9U-6194 Adapter 1
(1) C1.1 engine
(2) C1.5 and C2.2 engines
Parts cylinder JOHNSON:
0318332
0318332 CYLINDER HEAD, Stbd.
115EL77S, 115TXL77S, 140ML77S, 85EL76D, 85EL77S, 85ESL73M, 85ESL74B, 85ESL75E, 85TXLR77S, J20CRCCA, J25ECCM
0390430
0390430 CYLINDER AND CRANKCASE ASSEMBLY
J25ECIB, J25ECNE, J25ECRS, J25ECTD, J25RSA, J25RSLS, J25RWCRD, J30ECRR, J35ECIG, J35ECRR
0391166
0394993
0396194
0396194 CYLINDER & CRANKCASE ASSEMBLY
D25RWA, J20CRCCA, J20CRCDC, J20CRCUR, J25ECCM, J25ECDR, J25ECUA, J25RWCDC, J25RWCUR, J28ELCDS, J28ELCDS, J28ESLCCR, J28ESLCCR, J28ESLCUC, J28ESLCUC, J30ECCE, J30ECUB, J35RCCE, J35RCUB
0396165