0338082 CYLINDER HEAD, 150 JL JOHNSON
BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, J150CXEES, J150CXSOB, J150CXSRM, J150CXSSC, J150CXSTA, J150ELARA, J150ELATG, J150ELEOM, J150GLSOB, J150GLSRM, J150GLSTA, J150GLSTF, J150JPLSIF
CYLINDER
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Compatible models:
BJ150ELECD
BJ150ELEDB
BJ150ELEUC
BJ175EXECD
BJ175EXEDB
BJ175EXEUC
BJ175PLEES
BJ175PLSIF
BJ175PLSSC
J150CXEES
J150CXSOB
J150CXSRM
J150CXSSC
J150CXSTA
J150ELARA
J150ELATG
J150ELEOM
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSOE
J150PXSRB
J150WPLEES
J150WPLSIF
J150WPLSSC
J150WTLEOR
J150WTLERC
J150WTLETG
J175CXSOB
J175CXSRM
J175CXSTA
J175EXARC
J175EXATG
J175EXEOM
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSOE
J175PXSRB
SJ150WTPLB
SJ150WTPLT
SJ150WTPLY
JOHNSON
BRP JOHNSON entire parts catalog list:
- CYLINDER & CRANKCASE » 0338082
BJ150ELEUC, BJ150ELEUE, BJ150EXEUC, BJ150EXEUE, BJ150GLEUC, BJ150GLEUE, BJ150NXEUC, BJ150NXEUE, J150ELEUC, J150ELEUE, J150EXEUC, J150EXEUE, J150GLEUC, J150GLEUE, J150JLEUC, J150JLEUE, J150NXEUC, J150NXEUE, J150SLEUC, J150SLEUE 1997
BJ175EXECD, BJ175GLECD, BJ175NXECD, J175EXECD, J175GLECD, J175NXECD, J175SLECD 1998
BJ175EXEDB, BJ175GLEDB, BJ175NXEDB, J175EXEDB, J175GLEDB, J175NXEDB, J175SLEDB 1996
BJ175EXEUC, BJ175EXEUE, BJ175GLEUC, BJ175GLEUE, BJ175NXEUC, BJ175NXEUE, J175EXEUC, J175EXEUE, J175GLEUC, J175GLEUE, J175NXEUC, J175NXEUE, J175SLEUC, J175SLEUE 1997
BJ175PLEES, BJ175PXEES, J175CXEES, J175PLEES, J175PXEES, J175SPLEES 1999
BJ175PLSIF, BJ175VXSIF, J175PLSIF, J175VCXSIF, J175VLSIF, J175VXSIF, RJ175CXSIF, RJ175PLSIF, RJ175VXSIF 2001
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
J150CXEES, J150JPLEES, J150PLEES, J150PXEES, J150SPLEES 1999
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150CXSTA 2003
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
J150ELATG, J150ELATR, J150ELETG, J150ELETR, J150EXATG, J150EXATS, J150EXETG, J150EXETR, J150GLETG, J150GLETR, J150JLETG, J150JLETR, J150NXATG, J150NXATS, J150NXETG, J150NXETR, TJ150GLETG, TJ150GLETR, VJ150ELATG, VJ150ELATR, VJ150ELETG, VJ150ELETR, VJ150EXETG, VJ150EXETR, VJ150GLETG, VJ150GLETR 1993
J150ELEOM, J150EXEOM, J150GLEOM, J150JLEOM, J150NXEOM, J150SLEOM, VJ150HLEOS 1995
J150GLSOB 2004,2005
J150GLSRM 2004
J150GLSTA, J150PLSTM, J150PXSTM 2003
J150GLSTF 2003
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
J150MLSOR, J150MXSOR 2004,2005
J150MLSRC, J150MXSRC 2004
J150MLSTS, J150MXSTS 2003
J150PLSOE 2004,2005
J150PLSRB 2004
J150PLSTF 2003
J150PXSOE 2004,2005
J150PXSRB 2004
J150WPLEES 1999
J150WPLSIF 2001
J150WPLSSC 2000
J150WTLEOR, J150WTXEOR 1995
J150WTLERC, J150WTLERV, J150WTXERC, J150WTXERV 1994
J150WTLETG, J150WTLETS, J150WTXETG, J150WTXETS 1993
J175CXSOB 2004,2005
J175CXSRM 2004
J175CXSTA 2003
J175EXARC, J175EXARV, J175EXERA, J175EXERV, J175GLERA, J175NXARC, J175NXARV, J175NXERA, J175NXERV, J175SLERA 1994
J175EXATG, J175EXATS, J175EXETG, J175EXETR, J175GLETG, J175GLETR, J175NXATG, J175NXATS, J175NXETG, J175NXETR, VJ175EXETG, VJ175EXETR, VJ175GLETG, VJ175GLETR 1993
J175EXEOM, J175GLEOM, J175NXEOM, J175SLEOM 1995
J175GLSOB 2004,2005
J175GLSRM 2004
J175GLSTA, J175PLSTM, J175PXSTM 2003
J175GLSTF 2003
J175MXSOR 2004,2005
J175MXSRC 2004
J175MXSTS 2003
J175PLSOE 2004,2005
J175PLSRB 2004
J175PLSTF 2003
J175PXSOE 2004,2005
J175PXSRB 2004
SJ150WTPLB, SJ150WTPXB 1996
SJ150WTPLT, SJ150WTPLT4, SJ150WTPXT, SJ150WTPXT4 1997
SJ150WTPLY, SJ150WTPXY 1998
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
B 4C-5597 Anti-Seize Compound 1
Illustration 1 g01974473
Ensure that turbocharger (3) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
Test wastegate actuator (22) for correct operation. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect". If any part of the wastegate actuator is worn or damaged, the complete turbocharger must be replaced.
Illustration 2 g01974333
Clean the gasket surface of exhaust manifold (18). If necessary, install studs (21) to turbocharger (3). Tighten the studs to a torque of 18 N m (160 lb in).
Install a new gasket (20) to studs (21).
Position turbocharger (3) onto the exhaust manifold and loosely install nuts (19). Note: Ensure that the turbocharger is correctly oriented.
Illustration 3 g02352967
Illustration 4 g02386497
Turbocharger tightening sequence viewed from the exhaust manifold.
Apply sufficient pressure in position (A) to ensure that the studs (21) are in the lowest position on manifold (18) and horizontal. Do not release the pressure from the turbocharger in Position (A) until nuts (19) have been tightened securely.
Tighten nuts (19) in the sequence shown in Illustration 4 to a torque of 44 N m (32 lb ft).
Illustration 5 g01974558
Illustration 6 g01973256
Remove plugs and caps from tube assemblies. Ensure that tube assembly (13) and tube assembly (17) are clean and free from damage. Replace any damaged components.
Position a new gasket (15) (not shown). Install bolts (8) to tube assembly (17). Tighten bolt (8) to a torque of 22 N m (195 lb in).
Remove the plug from oil inlet port (23). Lubricate the turbocharger bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor several times in order to lubricate the bearings.
Install a new sealing washer (14) to banjo bolt (12). Install the banjo bolt to tube assembly (13). Install the remaining new sealing washer (14) to banjo bolt (12).
Position tube assembly (13) onto turbocharger (3). Tighten banjo bolt (13) to a torque of 20 N m (177 lb in).
Illustration 7 g01973253
Use Tooling (B) to lubricate the bolt for V-band clamp (6). Position V-band clamp (6) onto elbow (7).
Position hose assembly (11) and elbow (7) onto the outlet of turbocharger (10) and turbocharger (3). Tighten the V-band clamp to a torque of 12 N m (106 lb in).
Tighten hose clamps (11) securely.
Ensure that elbow (1) is free from wear and damage. If necessary, replace the elbow that is worn or damaged.
Use Tooling (B) to lubricate the bolt for V-band clamp (2). Position V-band clamp (2) onto elbow (1).
Use Tooling (B) to lubricate the bolt for V-band clamp (9). Position V-band clamp (9) onto turbocharger (10).
Position elbow (1) onto turbocharger (3) and turbocharger (10).
Tighten V-band clamp (2) and V-band clamp (7) finger tight. Ensure that the V-band clamps are seated correctly onto the turbochargers.
Tighten V-band clamp (2) and V-band clamp (9) to a torque of 12 N m (106 lb in).
Connect hose assembly (4) to the wastegate actuator.
Connect hose assembly to air outlet (5) to turbocharger (3). Tighten the hose clamps securely.
Parts cylinder JOHNSON:
0435282
0435436
0338311
0338311 CYLINDER HEAD, 175
BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, J150CXEES, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSSC, J150CXSTA, J150ELANC, J150ELARA, J150ELATG, J150ELEOM, J150GLSDE, J150GLSOB, J150GLSRM,
0337548
0337548 CYLINDER HEAD, 150
BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, J150CXEES, J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSSC, J150CXSTA, J150ELANC, J150ELARA, J150ELATG, J150ELEOM, J150GLSOB, J150GLSRM,
0436701
0436701 CYLINDER & C'CASE AY., 150
J150ELARA, J150ELEOM, J150WTLEOR, J150WTLERC, J175EXARC, J175EXEOM
0436700
0436844
5004178
5004178 CYLINDER & C'CASE ASSY., 150, CX, JPL, VX, VC, VCX
BJ175PLSIF, J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSTA, J150GLSOB, J150GLSRM, J150GLSTA, J150GLSTF, J150JPLSIF, J150MLSOR, J150MLSRC, J150MLSTS, J150PLSOE, J150PLSRB, J150PLSTF, J150PXSDD, J150PXSOE, J150PXSRB, J150WPLSIF, J175CXSNF, J175C