0339154 JOHNSON CYLINDER HEAD, 120/140


0339154 CYLINDER HEAD, 120/140 JOHNSON BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, J120TLARC, J120TLATF, J125ESXERK, J125ESXETA, J130CXAOR, J140CXARC, J140CXATF CYLINDER
0339154 CYLINDER HEAD, 120/140 JOHNSON
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Buy CYLINDER HEAD, 120/140 0339154 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 47
 

BRP JOHNSON entire parts catalog list:

BJ130PLEED, BJ130PXEED, J130PLEED, J130PXEED 1999
BJ130PLSSS, BJ130PXSSS, J130PLSSS, J130PXSSS, J130VXSSS, RJ130PLSSS, RJ130PXSSS, RJ130VXSSS 2000
BJ130TLECE, HJ130TXACB, J130TLECE, J130TXACB 1998
BJ130TLEDM, HJ130CXADA, HJ130TXADA, J130TLEDM, J130TXADA, SJ130CXADA, SJ130TLEDM, SJ130TXADA 1996
BJ130TLEUB, HJ130CXAUM, HJ130TXAUM, J130TLEUB, J130TXAUM 1997
BJ135PLSIF, BJ135VXSIF, J135PLSIF, J135VLSIF, J135VXSIF, RJ135PLSIF, RJ135VXSIF 2001
J120TLARC, J120TLARK, J120TLERC, J120TLERK, J120TXARC, J120TXARK, J120TXERC, J120TXERK 1994
J120TLATF, J120TLATS, J120TLETF, J120TLETS, J120TXATF, J120TXATS, J120TXETF, J120TXETS, VJ120TLATF, VJ120TLATS, VJ120TLETF, VJ120TLETS, VJ120TXETF, VJ120TXETS 1993
J125ESXERK 1994
J125ESXETA, J125ESXETF 1993
J130CXAOR, J130TLEOA, J130TXAOR 1995
J140CXARC, J140CXARK, J140CXERE, J140CXERK, J140TLARK, J140TLARR, J140TLERK, J140TLERR, J140TXARC, J140TXARK, J140TXERK, J140TXERR 1994
J140CXATF, J140CXATS, J140CXETB, J140CXETF, J140TLATC, J140TLATF, J140TLETC, J140TLETF, J140TXATF, J140TXATS, J140TXETC, J140TXETF, VJ140TLETC, VJ140TLETF, VJ140TXETC, VJ140TXETF 1993

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 4C-9874 Spanner Wrench 1
C 6V-4186 Fuel Pump Timing Pin 2
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: The No. 1 piston must be set at the top center position (TC) in order to perform all of the timing procedures.Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is given.
Illustration 1 g00460164
Remove the electric starting motor.
Install Tool (A) into the flywheel housing, as shown.
To find the TC position for the No. 1 piston, perform the following procedure:
Turn the flywheel clockwise or turn the flywheel in the opposite direction of the engine rotation for approximately 30 degrees. This removes all play from the timing gears. Note: If you go past the bolt hole, repeat Step 3a.
Illustration 2 g00460248
Remove plugs (1) and (2).
Illustration 3 g00460252
Turn the flywheel counterclockwise until a 3/8-16 X 3 1/2 NC bolt (4) can be installed in the flywheel through the hole in the flywheel housing. The No. 1 and No. 6 pistons are now at the TC position. Plug (2) was removed for viewing through inspection hole (3). Note: The No. 1 piston is on the compression stroke when the valves of the No. 1 cylinder are closed. The rocker arms for the inlet valves and for the exhaust valves must have slight side-to-side movement.
In order to check the position of the inlet and exhaust valves, remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
If the No. 1 piston is not on the compression stroke, remove bolt (4) and turn the flywheel for 360 degrees counterclockwise. Install bolt (4). The No. 1 piston is now at the TC position.
Illustration 4 g00460258
Typical example
Install Tool (C) in the fuel injection pump housing, as shown. Push on Tool (C) and turn fuel injection pump camshaft (8). When Tool (C) engages the groove (slot) in the camshaft, the fuel injection pump is in the TC position for the No. 1 piston. Note: Check the condition of the O-ring seals. Replace the O-ring seals, if necessary.
Ensure that O-ring seals (5), (6), (7) and (9) are in position on the fuel injection pump housing and the governor. Put clean engine oil on the seals.
Illustration 5 g00460259
Attach a hoist and put the fuel injection pump housing and the governor in position on the timing gear plate and the oil manifold. Install three nuts (11), two bolts (10) and the washers. Ensure that Tool (C) remains in place.
Illustration 6 g00460341
Install washer (12) with the large side outward. Install bolt (13) finger tight. Ensure that Tool (C) is in the notch in the camshaft of the fuel injection pump.
Illustration 7 g00460342
Install Tool (B) on the fuel pump drive gear. Apply 68 N m (50 lb ft) of force to the fuel pump drive gear with timing bolt (3) in position in the flywheel and Tool (C) in position in the fuel system. Apply this force in a clockwise direction when the engine is viewed from the front. Use Tool (B) and a suitable torque wrench. Hold the 68 N m (50 lb ft) of force on Tool (B) and torque the drive gear bolt to a torque of 270 25 N m (200 18 lb ft). Remove Tool (B) and Tool (C) from the fuel pump and remove bolt (3) from the flywheel.
Use Tool (A) and turn the flywheel for two complete revolutions. When bolt (3) goes in the hole in the flywheel and Tool (C) is installed in the notch in the camshaft, the timing is correct.
Install plugs (1) and (2).
Remove Tool (A). Install the electric starting motor.
Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Illustration 8 g00460343
Put cover (14) and the gasket in position. Install four bolts (15).
Put the fuel filter base, the gasket, and fuel filter (16) in position. Install two bolts (19) and the washers.
Install tube assemblies (21) and (22). Connect wire (20). Connect hoses (17) and (18).


Parts cylinder JOHNSON:

0398818
 
0398818 CYLINDER HEAD
J120TLAEM, J120TLAIE, J120TLAND, J120TLASB, J120TLATF, J120TLCCA, J125ESXENR, J125ESXETA, J140CXATF, J140CXCCS, J140CXCEC, J140CXEIA, J140CXENM, J140CXESR
0432407
 
0432407 CYLINDER C'CASE ASSY.
J120TLAEM, J120TLAIE, J120TLAND, J120TLARC, J120TLASB, J120TLATF, J125ESXENR, J125ESXERK, J125ESXESS, J125ESXETA, J125ESXW, J140CXARC, J140CXATF, J140CXCEC, J140CXEIA, J140CXENM, J140CXESR
0432592
 
0432592 CYLINDER HEAD
J120TLAND, J120TLATF, J125ESXENR, J125ESXESS, J125ESXETA, J125ESXW, J140CXATF, J140CXENM
0339310
 
0339310 CYLINDER HEAD, 125ESX
J120TLARC, J120TLATF, J125ESXERK, J125ESXETA, J125WTPLE, J140CXARC, J140CXATF, SJ125RWYJ, SJ125RWYN, SJ125RWYV, SJ125WTPLJ, SJ125WTPLN, SJ125WTPLV
0437405
 
0437405 CYLINDER & CRANKCASE ASSY.
BJ130TLEDM, J125WTPLE, J130CXAOR, SJ125RWYV, SJ125WTPLV
0438029
 
0438029 CYLINDER CRANKCASE ASSY.
BJ130TLEUB, SJ125RWYJ, SJ125WTPLJ
0438796
 
0438796 CYLINDER CRANKCASE ASSY.
BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ135PLSIF, SJ125RWYN, SJ125WTPLN
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