0283079 JOHNSON ENGINE COVER ASSY., 120


0283079 ENGINE COVER ASSY., 120 JOHNSON J120TLCCA, J120TLCUR, J140CXCCS, J140TLCUA ENGINE
0283079 ENGINE COVER ASSY., 120 JOHNSON
Rating:
78

Buy ENGINE COVER ASSY., 120 0283079 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 1
 

Compatible models:

BRP JOHNSON entire parts catalog list:

J120TLCCA, J120TXCCA 1988
J120TLCUR, J120TXCUR 1987
J140CXCCS, J140TLCCM, J140TXCCM 1988
J140TLCUA, J140TXCUA 1987

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 575 Sealant 1
B - Guide Studs
M8 by 40 mm 2
C - Alignment Tool 1
- Bolts
M10 by 50 mm 3
D - Delphi Lockheed Rubber Grease 1
E - Loctite 609 Bearing Mount Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Ensure that the front housing is clean and free from damage. If necessary, replace the front housing.If necessary, install blanking plugs to a new front housing. Use Tooling (A) to seal all D-plugs.
Clean all the gasket surfaces of the cylinder block.
Illustration 1 g02201113
Illustration 2 g02201114
Inspect dowel (13) and dowel (14) for damage. If necessary, replace the dowels in the cylinder block.
Install thrust washer (12) into the recess in the cylinder block. Refer to Disassembly and Assembly, "Camshaft - Install" for more information.
Install Tooling (B) to the cylinder block. Refer to Illustration 2.
Align a new gasket (11) with Tooling (B). Install the gasket to the cylinder block.Note: Ensure that two circular Tabs (X) on the gasket are engaged in two Holes (Y) in the cylinder block. Ensure that dowel (14) in the cylinder block is engaged on the gasket.
Install Tooling (C) to the cylinder block.
Illustration 3 g02201115
If necessary, follow Step 8a through Step 8c to install bearing (7) to housing (4).
Apply a small continuous bead of Tooling (E) to outer Surface (Z) of bearing (7).
Place housing (4) onto a suitable support.
Use a suitable tool to press bearing (7) into housing (3) until the bearing is in the correct position within the housing. Remove any excess bearing mount compound.
Install the front housing over Tooling (B) and Tooling (C) onto the cylinder block.
Illustration 4 g02201116
(8) M8 by 20 mm
(9) M8 by 35 mm
(10) M8 by 25 mm
Install new bolts (10) to front housing (3) hand tight.
Remove Tooling (B).
Loosely install bolts (8) and bolts (9) finger tight. Refer to Illustration 4 for the correct position of the bolts.
Illustration 5 g02058297
Tighten bolts (8), bolts (9) and bolts (10) in the sequence that is shown in Illustration 5 to a torque of 28 N m (248 lb in).
Remove Tooling (C) from the cylinder block.
Illustration 6 g02198874
Install new O-ring seal (5) and O-ring seal (6) to bypass tube (1). Use Tooling (D) to lubricate the O-ring seals.
Install bypass tube (1) to the cylinder head. Install bolts (1). Tighten the bolts to a torque of 9 N m (80 lb in).
Install a new cable strap (2) to wiring harness assembly.End By:
Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
Install the timing gears. Refer to Disassembly and Assembly, "Gear Group (Front) - Install" for the correct procedure.
If the engine has an accessory drive, install the accessory drive. Refer to Disassembly and Assembly, "Accessory Drive - Remove and Install" for the correct procedure.
Install the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove" for the correct procedure.
Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Install" for the correct procedure.
Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install" for the correct procedure.
Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Fill" for the correct procedure.


Parts engine JOHNSON:

0583145
 
0583145 ENGINE CABLE ASSY.
J120TLCDC, J120TLCUR, J140TLCDC, J140TLCUA
0396781
 
0396781 ENGINE COVER & SEAL ASSY. Stbd.
J120TLCDC, J120TLCUR, J140TLCDC, J140TLCUA
0283080
ENGINE COVER ASSY., 140
0283080 ENGINE COVER ASSY., 140
J120TLCCA, J120TLCUR, J140CXCCS, J140TLCUA
0397756
 
0397756 ENGINE COVER ASSY., 120
J120TLCCA, J120TLCUR, J140CXCCS, J140TLCUA
0397757
 
0397757 ENGINE COVER ASSY., 140
J120TLCCA, J120TLCUR, J140CXCCS, J140TLCUA
0431749
 
0431749 ENGINE COVER, Port
J120TLCUR, J140TLCUA
0283425
 
0283425 ENGINE COVER ASSY., 140
J120TLCCA, J140CXCCS
0431756
 
0431756 ENGINE COVER ASSY., 140
J120TLCCA, J140CXCCS
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