5005001 JOHNSON ENGINE COVER ASSY

Introduction
The purpose of this Special Instruction is to have a one safe source for referring to 3406 overhaul kits. Use the following tables for your engine arrangement to identify your rebuild kit parts list.Silver Overhaul Kits by Arrangement
Table 1
Arrangement     Silver Kit     Machine Model     Engine Serial Number Prefix    
111-1779     380-1383     3406 (824G, 826G)     41Z    
146-5815     380-1383     3406C (824G, 826G)     41Z    
108-0348     380-1383     3406C (980G)     41Z    
134-4138     380-1383     3406C (980G)     41Z    
202-3123     380-1383     3406C (980G)     41Z    
202-3124     380-1383     3406C (980G)     41Z    
146-5815     380-1383     3406C (824G, 826G, 980G)     41Z    
192-7101     380-1383     3406C (980G)     41Z    
152-7468     380-1383     3406C (980G)     41Z    Exhaust Sleeves
Only use the 194-8124 Sleeve that is found in the package that is labeled "BB" if your engine is listed in the table below. Use of the sleeves is not optional. If the sleeves are used and not needed, engine performance could be compromised. Also, if the sleeves are not used and should be used engine performance could be compromised
Table 2
Arrangement     Machine Model     Engine Number Serial Prefix    
152-7468     3406C (980G)     41Z    
134-4138     3406C (980G)     41Z    
146-5815     3406C (824G, 826G, 980G)     41Z    
192-7101     3406C (980G)     41Z    
108-0348     3406C (980G)     41Z    
202-3123     3406C (980G)     41Z    
111-1779     3406 (824G, 826G )     41Z    Legend
Table 3
Legend    
Note     Component Description    
B     Head Gasket and O-Rings    
C     Water Temperature Regulator and Gasket    
D     Turbocharger Gaskets and O-Rings    
F     Fuel Lines and O-Rings    
H     Front Structure    
J     Rear Structure    
K     Single Fuel Injector    
M     Piston Gp    
N     Cylinder Block Gp    
O     Oil Pan Gp    
P     Filter Gp    
R     Oil Cooler Gp    
S     Water Pump Gp    
T     Water Lines Gp    
U     Oil Lines Gp    
W     Aftercooler and Air Lines Gp    
BB     Exhaust Sleeve     380-1383 Engine Overhaul Kit By Engine Arrangement
111-1779 Engine Ar
Table 4
Silver 380-1383 Engine Overhaul Kit
3406 (824G, 826G)
Engine Serial Number 41Z
Arrangement 111-1779 Engine Ar    
Quantity     Part Number     Part Name     Note    
11     106-1792     Taperlock Stud     B    
11     108-3612     Spacer     B    
6     129-9452     Exhaust Manifold Gasket     B    
12     305-6843     Guide Spring     B    
12     2N-2766     Locknut     B    
1     2S-3770     Spacer     B    
24     3E-6772     Seal     B    
2     3S-5496     O-Ring Seal     B    
2     4L-8337     O-Ring Seal     B    
6     4N-7253     Chamber Gasket     B    
1     4S-6137     Taperlock Stud     B    
12     5M-2894     Hard Washer     B    
10     371-8115     Hose     B    
2     5S-1188     O-Ring Seal     B    
1     6I-3066     Cylinder Head Gasket     B    
1     6V-3831     O-Ring Seal     B    
6     7L-4774     O-Ring Seal     B    
1     8C-5196     O-Ring Seal     B    
2     9M-2904     Hose Clamp     B    
6     194-8124     Sleeve     BB    
1     248-5513     Temperature Regulator     C    
1     3S-9643     Lip