5005152 JOHNSON ENGINE COVER ASSY.


5005152 ENGINE COVER ASSY. JOHNSON BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, J10RLSUR, J15RLSDR, J15RLSOC, J15RLSRS, J15RLSTD, J15RLSUA ENGINE
5005152 ENGINE COVER ASSY. JOHNSON
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Buy ENGINE COVER ASSY. 5005152 JOHNSON genuine, new aftermarket parts with delivery
Number on catalog scheme: 1
 

BRP JOHNSON entire parts catalog list:

BJ10RHLSDA, BJ10RHSDA, J10RLSDC, J10RSDC 2006
BJ10RHLSOR, BJ10RHSOR, J10RLSOS, J10RSOS 2005
BJ10RHLSRC, BJ10RHSRC, J10RLSRD, J10RSRD 2004
BJ10RHLSTS, BJ10RHSTS, J10RLSTE, J10RSTE 2003
J10RLSUR, J10RSUR 2007
J15RLSDR, J15RSDR, J15RTSDC 2006
J15RLSOC, J15RSOC, J15RTSOS, J15WRLSOB, J15WRSOB 2005
J15RLSRS, J15RSRS, J15WRLSRM, J15WRSRM 2004
J15RLSTD, J15RSTD 2003
J15RLSUA, J15RSUA, J15RTSUR 2007

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 473-2944 Capping Kit 1
Ensure that all adjustments and repairs that are carried out to the Diesel Emission Fluid (DEF) system are performed by authorized personnel that have the correct training.Before beginning ANY work on the DEF system, refer to Operation and Maintenance Manual, "General Hazard" for safety information.
Care must be taken to ensure that Diesel Emission Fluid (DEF) for the system are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Ensure that the purge process for the DEF system is completed before turning the battery disconnect switch to the OFF position. Refer to the Operation and Maintenance Manual, "Battery Disconnect Switch" for further information.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Illustration 1 g03730127
Remove the Diesel Emission Fluid (DEF) line from connection (3) (not shown) from manifold Diesel Exhaust Fluid (DEF) heater (7). Refer to Disassembly and Assembly, "Diesel Exhaust Fluid Lines - Remove and Install" for the correct procedure.
Remove the diesel emission fluid line from connection (6) from manifold DEF heater (7). Refer to Disassembly and Assembly, "Diesel Exhaust Fluid Lines - Remove and Install" for the correct procedure.
Use Tooling (A) to cap connection (6) and connection (3) (not shown).
Use Tooling (A) to plug the DEF lines.
Loosen the hose clamps on the hose assemblies. Disconnect the hose assemblies from connection (4) and connection (5) from manifold DEF heater (7).
Use Tooling (A) to cap connection (4) and connection (5).
Use Tooling (A) to plug the hose assemblies.
Disconnect the harness assembly from harness assembly (9).
Remove Torx screws (1) from ring (2). Remove the ring from manifold DEF heater (7).
Remove manifold DEF heater (7) from DEF tank (10).
Remove O-ring seal (8) from manifold DEF heater (7).
Illustration 2 g03730136
If necessary, follow Step 4a through Step 5 to remove filter (12) from manifold DEF heater (7).
Remove Torx screw from filter (12).
Remove filter (12).
Illustration 3 g03730140
If necessary, follow Step 15a through Step 15d to disassemble DEF tank (10).
Ensure that the area around cap on the DEF tank is clean. Drain DEF tank (10). Refer to Operation and Maintenance Manual, "Diesel Exhaust Fluid Tank - Flush" the correct procedure.
Remove plug (16) from DEF tank (10). Remove O-ring seal (15) from the plug.
Remove filler cap (13) from DEF tank (10).
Use a suitable tool, to press locking tabs (17) and remove filter screen (14) from the neck of DEF tank (10).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 247-5377 Torque Wrench 1
B - T15 Torx 1/4" Hexagon Drive 1
C - T25 Torx 1/4" Hexagon Drive 1
Ensure that the manifold DEF heater, DEF tank, filter, and filter screen are free from wear, damage, clean, and free from restriction. Replace any component that is not free from wear, damage, and free from restriction.
If necessary, clean DEF filler screen. Refer to Operation and Maintenance Manual, "DEF Filler Screen - Clean" the correct procedure.
Illustration 4 g03730140
If necessary, follow Step 3a through Step 3c to assemble DEF tank (10).
Install a new O-ring seal (15) to plug (16). Install the plug to DEF tank (10). Tighten the plug to a torque of 6 N m (53 lb in).
Install filter screen (14) to the neck of DEF tank (10).Ensure that locking tabs (17) are correctly engaged into the neck of DEF tank.
Install filler cap (13) to DEF tank (10).
Illustration 5 g03730136
If necessary, follow Step 4a through Step 4b to install filter (12) to manifold DEF heater (7).
Install filter (12) to manifold DEF heater (7). Ensure that the filter is correctly positioned onto the manifold DEF heater.
Install Torx screw to filter (12). Use Tooling (B) and Tooling (C) to tighten the Torx screw to a torque of 1.24 N m (11 lb in).


Parts engine JOHNSON:

5005224
 
5005224 ENGINE COVER, Lower, port
BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, J10RLSUR, J15RLSDR, J15RLSOC, J15RLSRS, J15RLSTD, J15RLSUA
5005225
ENGINE COVER, Lower, starboard
5005225 ENGINE COVER, Lower, starboard
BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, J10RLSUR, J15RLSDR, J15RLSOC, J15RLSRS, J15RLSTD, J15RLSUA
5005789
 
5005789 ENGINE COVER ASSY.
BJ10RHLSOR, BJ10RHLSRC, J15RLSOC, J15RLSRS
5005794
 
5005794 ENGINE COVER, Lower, port
BJ10RHLSOR, BJ10RHLSRC, J15RLSOC, J15RLSRS
5005795
 
5005795 ENGINE COVER, Lower, starboard
BJ10RHLSOR, BJ10RHLSRC, J15RLSOC, J15RLSRS
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