0387658 FLOAT VALVE ASSY JOHNSON
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J100MLCSC, J100WMLCRS, J115MLCIH, J115MLCNB, J115MLCSA, J115MLCTE, J140MLCIH, J140MLCNB, J140MLCSA, J140MLCTE, J150STLCTE, J150TLCIA, J150TL
FLOAT
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Rating:
Compatible models:
150TL78S
150TL79C
175TL77S
175TL78C
175TL79R
200TL76S
200TL77C
200TL78R
200TL79A
235TL70A
235TL78R
J100MLCSC
J100WMLCRS
J115MLCIH
J115MLCNB
J115MLCSA
J115MLCTE
J140MLCIH
J140MLCNB
J140MLCSA
J140MLCTE
J150STLCTE
J150TLCIA
J150TLCNM
J150TLCSF
J150TLCTB
J155WTLCOC
J155WTLCRS
J175TLCIH
J175TLCNB
J175TLCSA
J175TLCTD
J200TLCIH
J200TLCNE
J200TLCSF
J200TLCTD
J235STLCTS
J235TLCIB
J235TLCNE
J235TLCSM
J235TLCTD
J85MLCSA
J90MLCIH
J90MLCNB
J90MLCTE
JOHNSON
BRP JOHNSON entire parts catalog list:
- CARBURETOR » 0387658
175TL77S, 175TXL77S 1977
175TL78C, 175TX78C 1978
175TL79R, 175TXL79R 1979
200TL76S, 200TXL76S 1976
200TL77C, 200TXL77C 1977
200TL78R, 200TX78R 1978
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
235TL78R, 235TX78R 1978
J100MLCSC, J100TRLCSC, J100TRXCSC 1980
J100WMLCRS, J100WTLCRS 1984
J115MLCIH, J115MLCIM, J115TLCIH, J115TLCIM, J115TXCIH, J115TXCIM 1981
J115MLCNB, J115TLCNB, J115TXCNB 1982
J115MLCSA, J115TLCSA, J115TXCSA 1980
J115MLCTE, J115TLCTE, J115TXCTE 1983
J140MLCIH, J140MLCIM, J140TLCIH, J140TLCIM, J140TXCIH, J140TXCIM 1981
J140MLCNB, J140TLCNB, J140TXCNB 1982
J140MLCSA, J140TLCSA, J140TXCSA 1980
J140MLCTE, J140TLCTE, J140TXCTE 1983
J150STLCTE 1983
J150TLCIA, J150TLCIH, J150TXCIA, J150TXCIH 1981
J150TLCNM, J150TXCNM 1982
J150TLCSF, J150TLCSR, J150TXCSF, J150TXCSR 1980
J150TLCTB, J150TLCTE, J150TXCTB, J150TXCTE 1983
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J175TLCIH, J175TLCIM, J175TXCIH, J175TXCIM 1981
J175TLCNB, J175TXCNB 1982
J175TLCSA, J175TLCSF, J175TXCSA, J175TXCSF 1980
J175TLCTD, J175TLCTE, J175TXCTD, J175TXCTE 1983
J200TLCIH, J200TXCIB, J200TXCIH 1981
J200TLCNE, J200TXCNE 1982
J200TLCSF, J200TLCSM, J200TXCSF, J200TXCSM 1980
J200TLCTD, J200TLCTS, J200TXCTD, J200TXCTS 1983
J235STLCTS 1983
J235TLCIB, J235TLCIH, J235TXCIB, J235TXCIH 1981
J235TLCNE, J235TXCNE 1982
J235TLCSM, J235TXCSM 1980
J235TLCTD, J235TLCTS, J235TXCTD, J235TXCTS 1983
J85MLCSA, J85TLCSA, J85TXCSA 1980
J90MLCIH, J90MLCIM, J90TLCIH, J90TLCIM, J90TXCIH, J90TXCIM 1981
J90MLCNB, J90TLCNB, J90TXCNB 1982
J90MLCTE, J90TLCTE, J90TXCTE 1983
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Studs
M16 by 115mm 2
B 8T-3052 Degree Wheel 1
C 1U-6396 O-Ring Assembly Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the wiring harness assembly is correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head of the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.
Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted beyond maximum permitted limits, replace the cylinder head.
Illustration 1 g02460199
Inspect dowels (35) for damage. If necessary, replace the dowels in the cylinder block.
Install Tooling (A) to the cylinder block.
Align cylinder head gasket (36) with dowels (35). Install cylinder head gasket (36) onto the cylinder block.
Use a suitable lifting device to lift cylinder head. The weight of the cylinder head is approximately 66 kg (146 lb). Note: A spreader bar must be used in order to distribute the weight of the cylinder head during the lifting operation.
Use Tooling (A) to align the cylinder head with the cylinder block. Install the cylinder head to the cylinder block. Note: Ensure that the cylinder head is correctly positioned on dowels (35).
Remove Tooling (A).
Illustration 2 g02460202
Clean bolts (33). Follow Step 9.a for the procedure to inspect the bolts.
Use a straight edge to check the threads of the bolts. Refer to Illustration 2. Replace any bolts that show visual reduction in the diameter of the thread over Length (Y).
Lubricate the threads and the shoulder of bolts (33) with clean engine oil.
Illustration 3 g02452921
Illustration 4 g02460204
Install bolts (33) to cylinder head (34).
Tighten the bolts to a torque of 50 N m (37 lb ft) in the numerical sequence. Refer to Illustration 4.
Tighten the bolts to a torque of 100 N m (74 lb ft) in the numerical sequence. Refer to Illustration 4.
Use Tooling (B) in order to turn the bolts through an additional 225 degrees in the numerical sequence. Refer to Illustration 4.
Illustration 5 g02452920
Use Tooling (C) in order to lubricate the O-ring seals. Install new O-ring seal (31) and O-ring seal (32) to bypass tube (30). Install the bypass tube in the cylinder head. Install bolts (29). Tighten the bolts to a torque of 22 N m (195 lb in).
Follow Step 16.a through Step 16.d in order to connect harness assembly (26) to coolant temperature sensor (25).
Connect harness assembly (26) to coolant temperature sensor (25).
Slide locking tab (27) into the locked position.
Position harness assembly (26) onto bypass tube (30).
Install a new cable strap (28). Note: Ensure that the cable straps meet Original Equipment Manufactures (OEM) specification.
Illustration 6 g02456139
Position fuel filter bracket (19) onto the cylinder head.
Install bolts (23) to fuel filter bracket (19). Tighten the bolts to a torque of 22 N m (195 lb in).
Connect plastic tube assembly (18) plastic tube assembly (20) and plastic tube assembly (21) to clips (22) and clips (24).
Illustration 7 g02452919
Remove cap from tube assembly (15). Install a new O-ring seal (17) (not shown) to tube assembly (15).
Install tube assembly (15) to the bracket and the cylinder head.
Loosely install bolt (16) to tube assembly (15). Loosely tighten nut (12) on connection for tube assembly (15).
Tighten bolt (16) to a torque of 22 N m (195 lb in).
Use a suitable tool in order to hold tube assembly (15) in Position (X). Tighten nut (12) to a torque of 28 N m (248 lb in).
Install a new O-ring seal (14) (not shown). Connect hose assembly (13) to connection on tube assembly (15). Tighten Hose assembly securely.
Remove the plugs from plastic tube assembly (8) and plastic tube assembly (11). Remove caps from tube assemb
Parts float JOHNSON:
0302559
0302559 FLOAT, Indicator
100ESL71A, 100ESL72R, 100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78
0383437
0383437 FLOAT ASSEMBLY
100ESL71A, 100ESL72R, 100ML79S, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL77S, 175TL7
0384913
0384913 FLOAT CHAMBER ASSY
100ESL71A, 100ESL72R, 115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 175TL77S, 200TL76S, 200TL77C, 85EL76D, 85EL77S, 85ESL71A, 85ESL72R, 85ESL73M, 85ESL74B, 85ESL75E, 85TXLR77S
0388948
0389857
0391761
0391761 FLOAT CHAMBER ASSY.,Upper
J100MLCSC, J115MLCIH, J115MLCNB, J115MLCSA, J115MLCTE, J140MLCIH, J140MLCNB, J140MLCSA, J140MLCTE, J85MLCSA, J90MLCIH, J90MLCNB, J90MLCTE
0391755
0391755 FLOAT CHAMBER ASSY.,Lower
J100MLCSC, J115MLCIH, J115MLCNB, J115MLCSA, J115MLCTE, J140MLCIH, J140MLCNB, J140MLCSA, J140MLCTE, J150TLCIA, J150TLCNM, J150TLCSF, J175TLCIH, J175TLCNB, J175TLCSA, J200TLCIH, J200TLCNE, J200TLCSF, J235TLCIB, J235TLCNE, J235TLCSM, J85MLCSA, J90MLCIH,
0392376
0392376 FLOAT CHAMBER ASSY.,Lower
BJ115TLEDA, HJ88MSLEDC, HJ88MSLEDC, J100WMLCOC, J100WMLCRS, J100WTLCUA, J100WTLEDR, J100WTLEOC, J100WTLEUA, J112TSLEDR, J112TSLEDR, J112TSLEOC, J112TSLEOC, J115JKLEOC, J115JLEOR, J115JLEUM, J115MLCTE, J115TSLECM, J115TSLEUA, J140MLCTE, J150GTLCUR, J1