0583339 FLYWHEEL ASSY. JOHNSON
BJ115TLEDA, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB, J100STLETS, J100WTLEDR, J100WTLEIB, J100WTLENE, J100WTLEOC, J100WTLERS, J100WTLESM, J100WTLETD, J100WTLEUA, J100WTLZ, J110MLCCA, J11
FLYWHEEL
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Compatible models:
BJ115TLEDA
D100WTLM
HJ88MSLEDC
J100STLCCA
J100STLCEM
J100STLEIE
J100STLEND
J100STLERC
J100STLESB
J100STLETS
J100WTLEDR
J100WTLEIB
J100WTLENE
J100WTLEOC
J100WTLERS
J100WTLESM
J100WTLETD
J100WTLEUA
J100WTLZ
J110MLCCA
J110MLCEM
J112TSLEDR
J112TSLEOC
J112TSLERS
J115JKLEOC
J115JKLERS
J115JLEIE
J115JLEND
J115JLEOR
J115JLERC
J115JLETS
J115JLEUM
J115MLESB
J115TSLECM
J115TSLEUA
J85TTLEIE
J85TTLEND
J85TTLEOR
J85TTLERC
J85TTLETS
J88MSLCCC
J88MSLCER
J88MSLEIM
J88MSLENB
J88MSLEOS
J88MSLERD
J88MSLESA
J88MSLETE
J88TSLEDR
J88TSLEOC
J88TSLERS
J90TSLECM
J90TSLEUA
SJ100WMPLM
SJ100WMPLZ
JOHNSON
BRP JOHNSON entire parts catalog list:
- IGNITION SYSTEM » 0583339
BJ90TLEDA, HJ88MSLEDC, HJ90MLEDA, HJ90TXADA, J88MSLEDC, J90TLEDA 1996
HJ88MSLEDC, J88MSLEDC 1996
J100STLCCA 1988
J100STLCEM 1989
J100STLEIE, VJ100SLEIE 1991
J100STLEND, VJ100SLEND 1992
J100STLERC 1994
J100STLESB, VJ100SLESB 1990
J100STLETS, VJ100SLETS 1993
J100WTLEDR, J100WTXEDR 1996
J100WTLEIB, J100WTXEIB 1991
J100WTLENE, J100WTXENE 1992
J100WTLEOC, J100WTXEOC 1995
J100WTLERS, J100WTXERS 1994
J100WTLESM, J100WTXESM 1990
J100WTLETD, J100WTXETD 1993
J100WTLEUA, J100WTXEUA 1997
J100WTLZ, J100WTXZ 1989
J110MLCCA, J110TLCCA, J110TXCCA 1988
J110MLCEM, J110TLAEM, J110TLCEM, J110TXCEM, TJ110TLCEM, TJ110TXCEM 1989
J112TSLEDR, J112TSXEDR, XJ112TSLEDR, XJ112TSXEDR 1996
J112TSLEDR, J112TSXEDR, XJ112TSLEDR, XJ112TSXEDR 1996
J112TSLEOC, J112TSXEOC, XJ112TSLEOC, XJ112TSXEOC 1995
J112TSLEOC, J112TSXEOC, XJ112TSLEOC, XJ112TSXEOC 1995
J112TSLERS, J112TSXERS, XJ112TSLERS, XJ112TSXERS 1994
J112TSLERS, J112TSXERS, XJ112TSLERS, XJ112TSXERS 1994
J115JKLEOC 1995
J115JKLERS 1994
J115JLEIE, J115MLEIE, J115TLAIE, J115TLEIE, J115TXEIE, TJ115TLEIE, VJ115TLAIE, VJ115TLEIE, VJ115TXEIE 1991
J115JLEND, J115MLEND, J115TLAND, J115TLEND, J115TXEND, TJ115TLEND, VJ115TLAND 1992
J115JLEOR, J115MLEOR, J115TLEOR, J115TXAOR 1995
J115JLERC, J115MLERS, J115TLARC, J115TLERC, J115TXARS 1994
J115JLETS, J115MLETS, J115TLATS, J115TLETS, J115TXATS, TJ115TLETS, VJ115TLATS, VJ115TLETS 1993
J115JLEUM 1997
J115MLESB, J115TLASB, J115TLESB, J115TXESB, TJ115TLESB, VJ115TLASB, VJ115TLESB, VJ115TXESB 1990
J115TSLECM, J115TSXECM, XJ115HLECM, XJ115HXECM 1998
J115TSLEUA, J115TSXEUA, XJ115HLEUA, XJ115HXEUA 1997
J85TTLEIE 1991
J85TTLEND 1992
J85TTLEOR 1995
J85TTLERC 1994
J85TTLETS 1993
J88MSLCCC, J90TLCCA, VJ88MSLCCC 1988
J88MSLCCC, VJ88MSLCCC 1988
J88MSLCER, J90TLAEM, J90TLCEM, TJ90TLCEM, VJ88MSLCER 1989
J88MSLCER, VJ88MSLCER 1989
J88MSLEIM 1991
J88MSLEIM, J90JLEIE, J90TLAIE, J90TLEIE, TJ90TLEIE, VJ90MLEIE, VJ90TLAIE, VJ90TLEIE 1991
J88MSLENB 1992
J88MSLENB, J90JLEND, J90TLAND, J90TLEND, TJ90TLEND, VJ90MLEND, VJ90TLAND, VJ90TLEND 1992
J88MSLEOS, J90JLEOR, J90MLEOR, J90TLEOR 1995
J88MSLEOS 1995
J88MSLERD 1994
J88MSLERD, J90JLERC, J90MLERC, J90TLARC, J90TLERC, J90TXARC 1994
J88MSLESA, VJ88MSLESA 1990
J88MSLESA, J90TLASB, J90TLESB, TJ90TLESB, VJ88MSLESA, VJ90MLESB, VJ90TLASB, VJ90TLESB 1990
J88MSLETE 1993
J88MSLETE, J90JLETS, J90TLATS, J90TLETS, J90TXATS, TJ90TLETS, VJ90MLETS, VJ90TLATS, VJ90TLETS 1993
J88TSLEDR, XJ88TSLEDR 1996
J88TSLEDR, XJ88TSLEDR 1996
J88TSLEOC, XJ88TSLEOC 1995
J88TSLEOC, XJ88TSLEOC 1995
J88TSLERS, XJ88TSLERS 1994
J88TSLERS, XJ88TSLERS 1994
J90TSLECM, XJ90TSLECM 1998
J90TSLEUA, XJ90TSLEUA 1997
SJ100WMPLM, SJ100WTPLM 1996
SJ100WMPLZ, SJ100WTPLZ 1997
Information:
Illustration 1 g00596877
Schematic For An Unexpected ShutdownThe CID 330 alerts the operator that the GSC did not control the engine shutdown. The GSC normally controls all engine shutdowns. If an outside influence causes the engine to shut down, the GSC indicates a CID 330. There is only one failure mode for a CID 330 and the mode is FMI 7 (faulty mechanical response).The diagnostic code causes the following sequence of events:
On a running engine, the GSC detects that the engine speed has dropped from the rated speed to 0 rpm when the GSC has not called for a shutdown.
The GSC determines that no fault for the engine speed sensor is present that explains the drop in the speed signal.
The GSC indicates a CID 330 FMI 7 and the GSC disables the engine from running. Note: An unexpected shutdown fault will initiate a signal from the shunt trip circuit breaker. Note: Diagnostic codes are created when the harness connector (40 contact) is disconnected from the GSC during these troubleshooting procedures. Clear these created diagnostic codes after the particular fault is corrected. In a properly operating system, when the harness connector is removed from the GSC, the following diagnostic codes are recorded.
CID 100 FMI 3 pressure sensor (engine oil)
CID 110 FMI 3 temperature sensor (engine coolant)
CID 111 FMI 3 fluid level sensor (engine coolant)
CID 190 FMI 3 speed sensor (engine)
CID 331 FMI 2 switch (engine control)
CID 336 FMI 2 switch (engine control)ProcedureThe following condition is a possible cause of a CID 330 FMI 7:
A component that is not under the control of the GSC has caused an engine shutdown.The GSC treats this diagnostic code as a shutdown fault. Clear the diagnostic code from the fault log after troubleshooting is complete. Note: This procedure requires many voltage measurements during simulated engine cranking. The fuse for the starting motor "F4" on the relay module is removed in order to prevent the activation of the starting motor. Voltage measurements must be made quickly before the total cycle crank time (setpoint P17) elapses. The total cycle crank time has been defaulted to ninety seconds. See Systems Operation, "Engine/Generator Programming OP5". If a voltage measurement takes too long (more than 90 seconds), the GSC indicates an overcrank fault. The indicator for the overcrank shutdown will FLASH. In order to continue with a voltage measurement, the overcrank fault must be reset by turning the ECS to OFF/RESET. Then turn the ECS to START.
Perform an initial check. Before proceeding with the troubleshooting procedures, do the following steps:
Make sure that there are NO OTHER ACTIVE FAULTS. Erroneous troubleshooting and needless replacement of parts can be caused by a failure to check for other diagnostic codes. The operator will make many voltage measurements while the GSC is attempting to crank the engine. The GSC detects other diagnostic codes. If the GSC detects other diagnostic codes, the GSC will prevent the starting of the engine by sending a signal to the PEEC electronic control module. This signal will turn off the fuel shutoff solenoid and this signal will shut down the engine.
Check the fuel level and the fuel quality.
Check for a plugged fuel filter.
Check for a plugged air filter.
Refer to the Engine Service Manual if there is an obvious engine fault. Also, refer to the Engine Service Manual if there is an obvious fault with the fuel system.
Check the engine speed sensor for the PEEC electronic control module.
Check the air shutoff solenoid for activation. If the air shutoff solenoid is activated and the air shutoff solenoid cannot be deactivated, begin troubleshooting with 17. Otherwise begin troubleshooting with 2.
Verify the diagnostic code.
Observe the upper display. Check that the CID 330 FMI 7 is showing.Expected Result: A CID 330 FMI 7 is showing as an active fault.Results:
No - A CID 330 FMI 7 is NOT showing. No active CID 330 FMI 7 exists. STOP.
Yes - Only a CID 330 FMI 7 is showing. Proceed to 3. (If an inactive CID 330 FMI 7 is showing in the fault log, check the history of the genset and proceed to 3.)
Check the system voltage.
Ensure that the engine is off. Measure the system voltage at the battery. Make a note of this measurement. The measurement for the system voltage is used for comparison in future steps of this procedure.Expected Result: For 24 volt systems, the system voltage should be from 24.8 to 29.5 DCV. For 32 volt systems, the system voltage should be from 33.1 to 39.3 DCV.Results:
OK - Proceed to 4.
NOT OK - System voltage is NOT correct. For troubleshooting, see the procedure for system voltage. STOP.
Check the setpoint P01. PEEC engines have ETR systems.
Check the setpoint P01 for proper programming ("0" for ETR). See Systems Operation, "Setpoint Viewing OP2".Expected Result: Setpoint P01 should be programmed to "0" for ETR.Results:
OK - Proceed to 5.
Not OK - Setpoint P01 is NOT programmed correctly. Reprogram setpoint P01. See Systems Operation, "Engine/Generator Programming OP5".
Check the fuses.
Turn the ECS to OFF/RESET.
Check fuse "F10" on the relay module.Expected Result: Fuse "F10" should not be blown. Results:
OK - Proceed to 7.
NOT OK - One or more of the fuses are blown. Proceed to 6.
Troubleshoot the blown fuse.For reference, see the preceding System Schematics and Testing And Adjusting, "Schematics and Wiring Diagrams".
The ECS remains in the OFF/RESET position.
Remove the fuse that is blown.
Measure the resistance from RM-39 of the relay module to ground (B-).Expected Result: The resistance of the circuit should be less than 3 ohms for the circuit with the fuse that is blown.Results:
OK - Resistance is greater than 3 ohms and fuse is no longer blowing. Carefully check ALL wires that are connected to the appropriate terminal of the relay module for abrasion or worn spots in the insulation that could be causing the short. Check the wires in the panel and the generator panel. Also check the wires on the engine harness. Refer to the various wiring diagrams. Repair the wiring or replace wiring, if necessary. STOP.
NOT OK - If a resistance is less than 3 ohms, there is