0326210 FOREWARD GEAR ASSY JOHNSON
BJ3REDS, BJ4BREDS, BJ4BREUC, J2RTSIA, J2WRSIR, J3BRCEC, J3BRESR, J3RCCM, J3RCUA, J3REIA, J3RENM, J3REOD, J3RERE, J3RETB, J3REUC, J3RTLSIA, J3WRSIR, J4BRCIC, J4BRECRJ, J4BRHCCS, J4BRHCDE, J4BRHCNR, J4BRHCOB, J4BRHCRM, J4BRHCTA, J4BRHCUD, J4RCCS, J4RCE
FOREWARD
Price: query
Rating:
Number on catalog scheme: 6
Compatible models:
BJ3REDS
BJ4BREDS
BJ4BREUC
J2RTSIA
J2WRSIR
J3BRCEC
J3BRESR
J3RCCM
J3RCUA
J3REIA
J3RENM
J3REOD
J3RERE
J3RETB
J3REUC
J3RTLSIA
J3WRSIR
J4BRCIC
J4BRECRJ
J4BRHCCS
J4BRHCDE
J4BRHCNR
J4BRHCOB
J4BRHCRM
J4BRHCTA
J4BRHCUD
J4RCCS
J4RCEC
J4RCUD
J4REEA
J4REIA
J4RENM
J4REOD
J4RERE
J4RESR
J4RETB
J4RLSIB
J4RLSSM
JOHNSON
BRP JOHNSON entire parts catalog list:
- GEARCASE » 0326210
BJ4BREUC, BJ4BRLEUC, J4REUC, J4RLEUC 1997
J2RTSIA, J2RTVSIA 2001
J2WRSIR 2001
J3BRCEC 1989
J3BRESR 1990
J3RCCM 1988
J3RCUA 1987
J3REIA 1991
J3RENM 1992
J3REOD 1995
J3RERE 1994
J3RETB 1993
J3REUC 1997
J3RTLSIA, J3RTSIA, J3RTVSIA 2001
J3WRSIR 2001
J4BRCIC, J4BRLCIC 1981
J4BRECRJ, J4BRLECRJ 1998
J4BRHCCS, J4BRHLCCS 1988
J4BRHCDE, J4BRHLCDE 1986
J4BRHCNR, J4BRHLCNR 1982
J4BRHCOB, J4BRHLCOB 1985
J4BRHCRM, J4BRHLCRM 1984
J4BRHCTA, J4BRHLCTA 1983
J4BRHCUD, J4BRHLCUD 1987
J4RCCS, J4RLCCS 1988
J4RCEC, J4RLCEC 1989
J4RCUD, J4RLCUD 1987
J4REEA, J4RLEEA 1999
J4REIA, J4RLEIA 1991
J4RENM, J4RLENM 1992
J4REOD, J4RLEOD 1995
J4RERE, J4RLERE 1994
J4RESR, J4RLESR 1990
J4RETB, J4RLETB 1993
J4RLSIB, J4RSIB 2001
J4RLSSM, J4RSSM 2000
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 238-9586 Camshaft Drive Group 1
B 8B-7548 Push-Puller Tool Group 1
8B-7559 Adapter 2
8B-7561 Step Plate 1
1P-0820 Hydraulic Puller 1
5H-1504 Hard Washer 3
9U-6600 Hand Hydraulic Pump 1
C 138-7573 Link Bracket 2
D - Guide Stud
5/8 - 11 by 6 inch 2
E Loctite 7649 - Start By:
Remove the starting motor. Refer to Disassembly and Assembly, "Air Starting Motor - Remove". Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
If the exhaust elbow is attached to the flywheel housing, remove the exhaust elbow and remove the bracket for the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
Remove the engine speed sensor. Refer to Disassembly and Assembly, "Engine Speed Sensor - Remove and Install".
Remove the engine speed/timing sensor. Refer to Disassembly and Assembly, "Engine Speed/Timing Sensor - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01126909
Remove rear camshaft covers (1).
Remove timing pin (2) from the storage position.
Remove timing bolt (5) from the storage position. Remove cover (3) and plug (4) from the flywheel housing.
Use Tooling (A) to turn the flywheel in order to install timing bolt (5) in the flywheel and timing pin (2) in both camshafts. Refer to Testing and Adjusting, "Camshaft Timing". Refer to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
Remove the timing bolt from the flywheel.
Remove the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly, "Crankshaft Rear Seal and Wear Sleeve - Remove".
Illustration 2 g01126908
Remove tube (6).
Remove drain tubes (7) for the turbochargers. Remove the gaskets from the elbows.
Remove covers (8) and the gasket.
Illustration 3 g01316299
Remove bolt (9) and plate (10). Place the three washers from Tooling (B) behind plate (10) and install bolt (9). Install Tooling (B) on camshaft drive gear (11). Apply 51675 kPa (7500 psi) to the puller. Strike the screw on the puller with a hammer until camshaft drive gear (11) is free from the camshaft. Remove Tooling (B) from the camshaft drive gear. Remove camshaft drive gear (11) from the camshaft.Note: Plate (10) must be installed in order to keep camshaft drive gear (11) on the camshaft during the removal procedure.
Illustration 4 g01316301
Remove bolt (12). Remove ring (13).
Illustration 5 g01316307
Place the three washers from Tooling (B) behind plate (10) and install bolt (12). Install Tooling (B) on camshaft drive gear (14). Use Tooling (B) in order to remove camshaft drive gear (14) from the camshaft. Apply 51675 kPa (7500 psi) to the puller. Strike the screw on the puller with a hammer until camshaft drive gear (14) is free from the camshaft. Remove Tooling (B) from the camshaft drive gear. Remove camshaft drive gear (14) from the camshaft.Note: Plate (10) must be installed in order to keep camshaft drive gear (14) on the camshaft during the removal procedure.
Illustration 6 g01316311
Install Tooling (C) and a suitable lifting device on flywheel housing (16). The weight of flywheel housing (16) is approximately 235 kg (518 lb).
Remove two bolts (17) and install Tooling (D). Remove the remaining bolts (17) and remove flywheel housing (16) from the cylinder block.
If necessary, remove plugs (15) from the flywheel housing.Note: Ensure that the rear gear group and the crankshaft are properly protected during the cleaning procedure. Ensure that the bolts are cleaned with a wire brush in order to remove debris or residue. Ensure that the bores for the bolts in the cylinder block are tapped again. Ensure that the bores for the bolts are cleaned in order to remove debris or residue.
After removing flywheel housing (16), clean the mating surface of the cylinder block and the mating surface of the flywheel housing with Tooling (E). If necessary, use a gasket scraper and a solvent in order to remove any residual gasket material. Both mating surfaces must be clean, dry, and free of any oil before installation.