0174062 FUEL CONN, Hose & bulb assy. JOHNSON
J10ECDB, J10ECOM, J10ELCRA, J120TLCOS, J140TLCOS, J15ECDE, J15ECOB, J15ECRM, J200STLCDR, J225PTLCDA, J25RWCDC, J25RWCOS, J25RWCRD, J28ELCDS, J28ELCDS, J40RWCDB, J40RWCOM, J40RWCRA, J45RCCDS, J4RDHCDE, J55RWLCDC, J55RWLCOS, J55RWLCRD, J65RWLCDR, J65RW
FUEL
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Rating:
Compatible models:
J10ECDB
J10ECOM
J10ELCRA
J120TLCOS
J140TLCOS
J15ECDE
J15ECOB
J15ECRM
J200STLCDR
J225PTLCDA
J25RWCDC
J25RWCOS
J25RWCRD
J28ELCDS
J40RWCDB
J40RWCOM
J40RWCRA
J45RCCDS
J4RDHCDE
J55RWLCDC
J55RWLCOS
J55RWLCRD
J65RWLCDR
J65RWLCOC
J65RWLCRS
J65WMLCDR
J65WMLCOC
J6RCDE
J6RCOB
J6RCRM
J8RCDE
J8RCOB
J8RCRM
JOHNSON
BRP JOHNSON entire parts catalog list:
- FUEL TANK WITHOUT GAUGE » 0174062
J10ELCRA, J10RCRA, J10RLCRA, J10SELCRA 1984
J120TLCOS, J120TXCOS 1985
J140TLCOS, J140TXCOS 1985
J15ECDE, J15ELCDE, J15RCDE, J15RLCDE 1986
J15ECOB, J15ELCOB, J15RCOB, J15RLCOB 1985
J15ECRM, J15ELCRM, J15RCRM, J15RLCRM 1984
J200STLCDR, J200TXCDS 1986
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J25RWCDC, J25RWLCDC 1986
J25RWCOS, J25RWLCOS 1985
J25RWCRD, J25RWLCRD 1984
J28ELCDS 1986
J28ELCDS 1986
J40RWCDB, J40RWLCDB 1986
J40RWCOM, J40RWLCOM 1985
J40RWCRA, J40RWLCRA 1984
J45RCCDS, J45RCLCDS 1986
J4RDHCDE 1986
J55RWLCDC 1986
J55RWLCOS 1985
J55RWLCRD 1984
J65RWLCDR, J65TELCDR 1986
J65RWLCOC, J65TELCOC 1985
J65RWLCRS, J65TELCRS, J65WTLCRS 1984
J65WMLCDR 1986
J65WMLCOC, J65WTLCOC 1985
J6RCDE, J6RLCDE, J6SLCDE 1986
J6RCOB, J6RLCOB, J6SLCOB 1985
J6RCRM, J6RLCRM, J6SLCRM 1984
J8RCDE, J8RLCDE, J8SRLCDE 1986
J8RCOB, J8RLCOB, J8SRLCOB 1985
J8RCRM, J8RLCRM, J8SRLCRM 1984
Information:
Table 1
Diagnostic Trouble Codes For The Glow Plug Starting Aid
J1939 Code CDL Code Code Description
(code descriptions may vary) Comments
676-5 2246-5 Engine Glow Plug Relay : Current Below Normal The Electronic Control Module (ECM) detects the following conditions:
The engine is not cranking.
The ECM has been powered for at least one second.
There is a low current condition (open circuit) in the glow plug start aid relay circuit for more than 2 seconds.
The warning light will come on. The diagnostic code will be logged. An ECM that was previously blank will require a total of 2 hours of operation before the diagnostic code will be logged.
The ECM is unable to activate the relay for the glow plug starting aid. The glow plugs will not operate. The engine may be difficult to start in cold temperatures and the exhaust may emit white smoke.
676-6 2246-6 Engine Glow Plug Relay : Current Above Normal The Electronic Control Module (ECM) detects the following conditions:
The engine is not cranking.
The ECM has been powered for at least one second.
There is a high current condition (short circuit) in the glow plug start aid relay circuit for more than 2 seconds.
The warning light will come on. The diagnostic code will be logged. An ECM that was previously blank will require a total of 2 hours of operation before the diagnostic code will be logged.
The ECM is unable to activate the relay for the glow plug starting aid. The glow plugs will not operate or the glow plugs will operate all the time. The engine may be difficult to start in cold temperatures and the exhaust may emit white smoke.
Follow the troubleshooting procedure to identify the root cause of the fault. The following background information is related to this procedure:The starting aid is used to improve the engine starting when the engine is cold. With the keyswitch in the ON position, the ECM monitors the following parameters to decide if the glow plugs need to be switched ON:
Coolant temperature
Intake manifold air temperatureIf the glow plugs are required, then the ECM will activate the starting aid relay for a controlled period. While the glow plug start aid relay is activated, the glow plug start aid relay will supply power to the glow plugs. If a "Wait To Start" lamp is installed, then this lamp will be illuminated to indicate the "Wait To Start" period."Wait to Start Lamp"This feature may be included as an option.When glow plugs need to be activated prior to starting, a lamp will indicate that the operator needs to "Wait to Start". Starting aids may be used during the cranking of the engine. Starting aids may be used if the engine has previously been started. The "Wait to Start" lamp will not be active in these conditions.Electronic Service Tool Test AidThe electronic service tool includes the test "Glow Plug Start Aid Override Test". This test will assist the analysis of the cold starting aid.Overview of the Glow Plug Start Aid Override TestThis glow plug start aid override test switches on the cold starting aid when the engine is not running. The glow plug start aid override test aids the analysis of the circuit for the glow plug start aid relay.
Illustration 1 g03815124
Schematic for the glow plug starting aid circuit
Not all connectors are shown. Refer to the appropriate Electrical Schematic.
Table 2
Troubleshooting Test Steps Values Results
1. Inspect Electrical Connectors and Wiring
A. Check that the fuses are not blown.
B. Inspect the terminals on the glow plug start aid relay and then inspect the connector on the flying lead from the relay. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
C. Inspect the bus bar for the glow plugs. Ensure that the nuts that secure the bus bar to each glow plug are tightened to a torque of 2 N m (17 lb in). Ensure that the bus bar is not shorted to the engine.
D. Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the glow plug starting aid.
E. Check the screw for the ECM connector for the correct torque of 6 N m (53 lb in).
F. Check the harness for abrasion and pinch points from the glow plugs back to the ECM.
Loose connection or damaged wire
Result: There is a fault in a connector or the wiring.
Repair: Repair any faulty connectors or replace the wiring harness. Ensure that all the seals are properly in place and ensure that the connectors are correctly coupled.
Use the electronic service tool to clear all logged diagnostic codes and verify that the repair eliminates the fault.
Result: All connectors, pins, and sockets are correctly coupled and/or inserted. The harness is free of corrosion, abrasion, and pinch points. The fuses are not blown. The bus bar is secured to the glow plugs and not shorted to ground.
Proceed to Test Step 2.
2. Check for Active Diagnostic Codes
A. Connect the electronic service tool to the diagnostic connector.
B. Turn the keyswitch to the ON position.
Note: Do not start the engine.
C. Use the electronic service tool to select the "Glow Plug Start Aid Override Test" to turn on the power for the glow plugs.
D. Check for active diagnostic codes or recently logged diagnostic codes that are listed in Table 1.
Diagnostic codes
Result: No diagnostic codes are present.
There may be an intermittent fault in an electrical component between the ECM and the glow plugs. The problem may be inside an electrical connector. Refer to Troubleshooting, "Electrical Connector - Inspect" to identify intermittent faults.
There may be a fault in the glow plug switched power circuit. The ECM does not monitor the status of this condition.
Proceed to Test Step 7 to test this circuit.
Result: Diagnostic code 676-5 or 2246-5 is active or recently logged.
Proceed to Test Step 3.
Result: Diagnostic code 676-6 or 2246-6 is active or recently logged.
Proceed to Test Step 5.
3. Create a Short Circuit at the Relay Connector
A. Turn the keyswitch to the OFF position.
B. Remove the glow plug start aid relay.
C. Fabricate a jumper wire. Install the jumper wire between Test Point 1
Parts fuel JOHNSON:
0388938
0388938 FUEL TANK CAP ASSY
100ML79S, 10E78M, 10EL79B, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 15E78B, 15E79E, 25E78C, 25E79R, 35E78R, 35E79A, 50R79C, 55E78S, 55E79C, 70EL78C, 70EL79R, 75ELR78C, 75ELR79R, 85ETLR78C, 85ML79R, J100MLCSC, J100STLCCA, J100STLCEM, J100STLEIE, J100S
0392062
0392062 FUEL LINE, Screen, nipple assy.
J4BRHCOB, J5RCIC, J5RHCNR, J5RHCTA, J6RCRM, J8RCIC, J8RCNR, J8RCRM, J8RCTA
0392909
0392909 FUEL TANK ASSY. WITH GAUGE
J10ECOM, J10ELCNS, J10ELCRA, J10ELCTC, J115MLCNB, J115MLCOS, J115MLCRD, J115MLCTE, J140MLCNB, J140MLCTE, J140TLCRD, J15ECNC, J15ECOB, J15ECRM, J15ECTR, J20CRCOS, J25ECNE, J25ECOC, J25ECRS, J25ECTD, J25RSLS, J25RWCOS, J25RWCRD, J30ECOA, J30ECRR, J35EC
0393334
0393334 FUEL CONNECTOR
BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ200CXEDR, BJ200CXEEB, BJ225CXEEC, BJ50DTLEDC, BJ60ELEDR, BJ70ELEDA, HJ88MSLEDC, HJ88MSLEDC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB,
0394789
0396305
0396305 FUEL CONNECTOR & HOSE
J120TLCDC, J120TLCOS, J140TLCDC, J140TLCOS, J200STLCDR, J225PTLCDA, J60ELCDS, J75ECDC
0394385
0394385 FUEL MANIFOLD
CJ275TLCOS, CJ300TLCOS, J120TLAEM, J120TLAIE, J120TLAND, J120TLASB, J120TLCCA, J120TLCDC, J120TLCOS, J120TLCUR, J125ESXENR, J125ESXESS, J125ESXW, J140CXCCS, J140CXCEC, J140CXEIA, J140CXENM, J140CXESR, J140TLCDC, J140TLCOS, J140TLCUA, J185ESXENR, J185
0397444
0397444 FUEL CONNECTOR ASSY.
BJ20SEEDA, BJ20SREDA, BJ25BAEDR, BJ25EEDM, BJ30BAEDE, BJ30EEDE, BJ40EEDS, BJ40EEUC, BJ4RDHEDS, BJ50BEEDS, BJ50RLEUC, D25RWA, HJ20CREDA, HJ25FPO, HJ25RLEDA, HJ25TELEDA, HJ30REDE, HJ45RCLEDS, HJ55RSLW, HJ55WMLM, J10ECCD, J10ECES, J10ECUE, J10EEIR, J10E