0393103 JOHNSON FUEL PUMP REPAIR KIT

Table 1
J1939 Code and Description CDL Code and Description Comments
626-5
Ether Injection Control Solenoid : Current Below Normal 546-5
Ether Hold Relay open/short to ground The code is latched. The code is logged. Ether injection is disabled.
626-6
Ether Injection Control Solenoid : Current Above Normal 546-6
Ether Hold Relay short to +batt The code is latched. The code is logged. Ether injection is disabled.
4210-5
Engine Pre-lube Drive : Current Below Normal 338-5
Engine Pre-Lube Pump Relay : Current Below Normal This code indicates that there is a problem with the prelubrication solenoid and/or the electrical circuit on the Electronic Control Module (ECM).
4210-6
Engine Pre-lube Drive : Current Above Normal 338-6
Engine Pre-Lube Pump Relay : Current Above Normal This code indicates that there is a problem with the prelubrication solenoid and/or the electrical circuit on the ECM.
5420-5
Engine Turbocharger Compressor Bypass Actuator #1 : Current Below Normal 1720-5
Turbocharger Compressor Bypass Valve Actuator : Current Below Normal This code indicates that there is a problem with the compressor bypass solenoid and/or the electrical circuit on the ECM.
5420-6
Engine Turbocharger Compressor Bypass Actuator #1 : Current Above Normal 1720-6
Turbocharger Compressor Bypass Valve Actuator : Current Above Normal This code indicates that there is a problem with the compressor bypass solenoid and/or the electrical circuit on the ECM.
6647-5
Gaseous Fuel High Pressure Shutoff Valve : Current Below Normal 4777-5
Engine Fuel #2 High Pressure Shutoff Valve : Current Below Normal This code indicates that there is a problem with the gas shutoff valve solenoid and/or the electrical circuit on the ECM.
6647-6
Gaseous Fuel High Pressure Shutoff Valve : Current Above Normal 4777-6
Engine Fuel #2 High Pressure Shutoff Valve : Current Above Normal This code indicates that there is a problem with the gas shutoff valve solenoid and/or the electrical circuit on the ECM.
N/A 545-5
Ether Start Relay open/short to +batt The code is latched. The code is logged. Ether injection is disabled.
N/A 545-6
Ether Start Relay short to ground The code is latched. The code is logged. Ether injection is disabled. Electrical Checkouts on the Cat® Electronic Technician (ET)
Table 2
Component Electrical Checkout
Engine Pre-lube Drive Engine Pre-lube Override
Ether Solenoid Ether Injection Override
Compress Bypass Compress Bypass Override
Illustration 1 g06435252
Table 3
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Cat® Electronic Technician (ET) to the service tool connector.
B. Determine if a code is active or logged.
Codes
Result: A -5 code is active or logged.
Proceed to Test Step 2.
Result: A -6 code is active or logged.
Proceed to Test Step 3.
2. Check the Wiring for an Open Circuit
A. Verify that the harness connector is free of debris, free of corrosion, and securely connected.
B. Disconnect the solenoid from the harness.
C. Connect a jumper wire between the terminals of the harness connector for the affected coil. The coil is replaced with a short circuit.
Create a Short
Result: A -5 code became active during the electrical checkout. The ECM did not detect the jumper wire. There is an open circuit in the wiring between the coil and the ECM connector. There may be a problem with a connector.
Repair: Repair or replace the connectors or the wiring.
Verify that the repair eliminated the problem.
Result: A -6 code is activated during the electrical checkout. The ECM detected the jumper wire. There is a problem with the solenoid.
Repair: Replace the solenoid.
Verify that the repair eliminated the problem.
3. Check the Wiring for a Short Circuit
A. Disconnect the solenoid from the harness.
Create an Open
Result: A -6 code became active during the electrical checkout. The ECM did not detect the open circuit. There is a short circuit in the wiring between the coil and the ECM connector. There may be a problem with a connector.
Repair: Repair or replace the connectors or the wiring.
Verify that the repair eliminated the problem.
Result: A -5 code is activated during the electrical checkout. The ECM detected the open circuit. There is a problem with the solenoid.
Repair: Replace the solenoid.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).