0433364 FUEL MANIFOLD, Port & stbd. JOHNSON
BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, J150CXEES, J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSSC, J150CXSTA, J150ELAIS, J150ELANC, J150ELARA, J150ELATG, J150ELEOM, J150GLSDE,
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#101951 0433364
2023-08-18
#101882 0433364
2023-08-05
#97523 0433364
2022-08-07
#75161 0433364
2020-07-26
Compatible models:
BJ150ELECD
BJ150ELEDB
BJ150ELEUC
BJ175EXECD
BJ175EXEDB
BJ175EXEUC
BJ175PLEES
BJ175PLSIF
BJ175PLSSC
J150CXEES
J150CXSDE
J150CXSNF
J150CXSOB
J150CXSRM
J150CXSSC
J150CXSTA
J150ELAIS
J150ELANC
J150ELARA
J150ELATG
J150ELEOM
J150GLSDE
J150GLSOB
J150GLSRM
J150GLSTA
J150GLSTF
J150JPLSIF
J150MLSOR
J150MLSRC
J150MLSTS
J150PLSDD
J150PLSOE
J150PLSRB
J150PLSTF
J150PXSDD
J150PXSOE
J150PXSRB
J150WPLEES
J150WPLSIF
J150WPLSSC
J150WTLEOR
J150WTLERC
J150WTLETG
J175CXSDE
J175CXSNF
J175CXSOB
J175CXSRM
J175CXSTA
J175EXARC
J175EXATG
J175EXEIS
J175EXENC
J175EXEOM
J175GLSDE
J175GLSOB
J175GLSRM
J175GLSTA
J175GLSTF
J175MXSOR
J175MXSRC
J175MXSTS
J175PLSDD
J175PLSOE
J175PLSRB
J175PLSTF
J175PXSDD
J175PXSOE
J175PXSRB
SJ150WTPLB
SJ150WTPLT
SJ150WTPLY
JOHNSON
BRP JOHNSON entire parts catalog list:
BJ150ELEDB, BJ150EXEDB, BJ150GLEDB, BJ150NXEDB, J150ELEDB, J150EXEDB, J150GLEDB, J150JLEDB, J150NXEDB, J150SLEDB, SJ150ELEDB 1996
BJ150ELEUC, BJ150ELEUE, BJ150EXEUC, BJ150EXEUE, BJ150GLEUC, BJ150GLEUE, BJ150NXEUC, BJ150NXEUE, J150ELEUC, J150ELEUE, J150EXEUC, J150EXEUE, J150GLEUC, J150GLEUE, J150JLEUC, J150JLEUE, J150NXEUC, J150NXEUE, J150SLEUC, J150SLEUE 1997
BJ175EXECD, BJ175GLECD, BJ175NXECD, J175EXECD, J175GLECD, J175NXECD, J175SLECD 1998
BJ175EXEDB, BJ175GLEDB, BJ175NXEDB, J175EXEDB, J175GLEDB, J175NXEDB, J175SLEDB 1996
BJ175EXEUC, BJ175EXEUE, BJ175GLEUC, BJ175GLEUE, BJ175NXEUC, BJ175NXEUE, J175EXEUC, J175EXEUE, J175GLEUC, J175GLEUE, J175NXEUC, J175NXEUE, J175SLEUC, J175SLEUE 1997
BJ175PLEES, BJ175PXEES, J175CXEES, J175PLEES, J175PXEES, J175SPLEES 1999
BJ175PLSIF, BJ175VXSIF, J175PLSIF, J175VCXSIF, J175VLSIF, J175VXSIF, RJ175CXSIF, RJ175PLSIF, RJ175VXSIF 2001
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
J150CXEES, J150JPLEES, J150PLEES, J150PXEES, J150SPLEES 1999
J150CXSDE 2006
J150CXSNF, J150PLSNF, J150PXSNF, J150VLSNF 2002
J150CXSOB 2004,2005
J150CXSRM 2004
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150CXSTA 2003
J150ELAIS, J150ELEIS, J150EXEIS, J150GLEIS, J150NXEIS, TJ150GLEIS, VJ150ELEIS, VJ150EXEIS, VJ150GLEIS 1991
J150ELANC, J150ELENC, J150EXENC, J150GLENC, J150JLENC, J150NXENC, TJ150GLENC, VJ150ELANC, VJ150ELENC, VJ150EXENC 1992
J150ELARA, J150ELARV, J150ELERA, J150ELERV, J150EXARC, J150EXARV, J150EXERA, J150EXERV, J150GLERA, J150GLERV, J150JLERA, J150JLERV, J150NXARC, J150NXARV, J150NXERA, J150NXERV 1994
- CARB. & INTAKE MANIFOLD 150 "V" OR "S" MODEL SUFFIX
- CARB. & INTAKE MANIFOLD 175 "V" OR "S" MODEL SUFFIX
- CARB. & INTAKE MANIFOLD 150-175 "A" OR "C" MODEL SUFFIX
J150ELEOM, J150EXEOM, J150GLEOM, J150JLEOM, J150NXEOM, J150SLEOM, VJ150HLEOS 1995
J150GLSDE 2006
J150GLSOB 2004,2005
J150GLSRM 2004
J150GLSTA, J150PLSTM, J150PXSTM 2003
J150GLSTF 2003
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
J150MLSOR, J150MXSOR 2004,2005
J150MLSRC, J150MXSRC 2004
J150MLSTS, J150MXSTS 2003
J150PLSDD 2006
J150PLSOE 2004,2005
J150PLSRB 2004
J150PLSTF 2003
J150PXSDD 2006
J150PXSOE 2004,2005
J150PXSRB 2004
J150WPLEES 1999
J150WPLSIF 2001
J150WPLSSC 2000
J150WTLEOR, J150WTXEOR 1995
J150WTLERC, J150WTLERV, J150WTXERC, J150WTXERV 1994
J150WTLETG, J150WTLETS, J150WTXETG, J150WTXETS 1993
J175CXSDE 2006
J175CXSNF, J175PLSNF, J175PXSNF, J175VLSNF 2002
J175CXSOB 2004,2005
J175CXSRM 2004
J175CXSTA 2003
J175EXARC, J175EXARV, J175EXERA, J175EXERV, J175GLERA, J175NXARC, J175NXARV, J175NXERA, J175NXERV, J175SLERA 1994
- CARB. & INTAKE MANIFOLD 150 "V" OR "S" MODEL SUFFIX
- CARB. & INTAKE MANIFOLD 175 "V" OR "S" MODEL SUFFIX
- CARB. & INTAKE MANIFOLD 150-175 "A" OR "C" MODEL SUFFIX
J175EXEIS, J175GLEIS, VJ175EXEIS, VJ175GLEIS 1991
J175EXENC, J175GLENC, J175NXENC, VJ175EXENC, VJ175GLENC 1992
J175EXEOM, J175GLEOM, J175NXEOM, J175SLEOM 1995
J175GLSDE 2006
J175GLSOB 2004,2005
J175GLSRM 2004
J175GLSTA, J175PLSTM, J175PXSTM 2003
J175GLSTF 2003
J175MXSOR 2004,2005
J175MXSRC 2004
J175MXSTS 2003
J175PLSDD 2006
J175PLSOE 2004,2005
J175PLSRB 2004
J175PLSTF 2003
J175PXSDD 2006
J175PXSOE 2004,2005
J175PXSRB 2004
SJ150WTPLB, SJ150WTPXB 1996
SJ150WTPLT, SJ150WTPLT4, SJ150WTPXT, SJ150WTPXT4 1997
SJ150WTPLY, SJ150WTPXY 1998
Information:
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS8759" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
1996 COSA mail code O-209 is not in order since it was added at Revision SEBE5836-02 in May 1997.
This Revised Service Letter replaces the September 5, 1996 (Revised November 1997) Service Letter. Changes have been made to the Termination Date and Service Claim Allowances.
Termination Date
September 30, 1998Problem
The front gear train components may fail in certain 3208 Industrial Engines.
Affected Product
Model & Identification Number
This Program applies only to specific 3208 Engine Serial Numbers within Engine Arrangement 1168165 (295HP Ag-Chem Machines with automatic transmission).
3208 (03Z12979, 03Z12990-12994, 03Z13000-13004, 03Z13006, 03Z13064, 03Z13065 , 03Z13071-13080, 03Z13135, 03Z13154, 03Z13172-13176, 03Z13079 , 03Z13080, 03Z13135, 03Z13154, 03Z13179-13189, 03Z13193, 03Z13198 , 03Z13200, 03Z13202, 03Z13203, 03Z13207, 03Z13209-13211, 03Z13213-13215 , 03Z13253-13259, 03Z13262, 03Z13263, 03Z13272-13278 , 03Z13277, 03Z13278, 03Z13345, 03Z13348, 03Z13350, 03Z13351 , 03Z13354-13359, 03Z13364-13366, 03Z13369-13374, 03Z13376-13378 , 03Z13402, 03Z13418-13420, 03Z13422, 03Z13423, 03Z13430 , 03Z13431, 03Z13448-13450, 03Z13454-13457, 03Z13602, 03Z13606-13609 , 03Z13623-13635)
Parts Needed
1 - 7C6660 Seal Group1 - 7E2888 Gear1 - 3J4538 Screw1 - 9L6128 Vee Belt Set16 - 9N0141 Spring1 - 6V3785 Gasket Kit1 - 6V3789 Gasket Kit1 - 6V6401 Gasket Kit1 - 1186671 Pointer1 - 1213115 Damper1 - 1227367 Washer1 - 1258484 Camshaft Assembly16 - 1329793 Lifter Assembly1 - 1456103 Gear and Weight AssemblyThe following parts are required ONLY if the flywheel housing joint update is completed (See Rework Procedure).
1 - 8C8422 Sealant1 - 7W3200 Seal GroupAction Required
Remove the existing components and install the indicated new parts following the standard procedures and specifications in the 3208 Industrial Engine Service Manual except for the additional details and specific procedures shown below:
Coolant Sleeves and O-Rings:
Be sure to use the new 1097279 Coolant Sleeves and 1188586 O-Rings provided in the 6V3785 Gasket Kit.
Installation of Timing Advance:
Use a new 3J4538 Screw and 1227367 Washer when replacing the Gear and Weight Assembly. Apply liquid 1E2200B Sealant (Blue Loctite 242) to the screw threads. Tighten the 3J4538 Screw to a torque of 7.9 0.6 N m (70 5 lb in), and "stake" to washer at two places.
Fan Drive Mounting Bracket:
Remove the fan drive pulley group from the 6N6882 Bracket attached to the top of the front housing. Remove the four 0S1585, inch Bolts, from the bracket and apply liquid 1E2200B Sealant (Blue Loctite 242) to tighten to a torque of 120 20 N m (89 15 lb ft). Attach the fan drive pulley group to the bracket.
Flywheel Housing:
This procedure is to be completed ONLY if the engine is not installed in the chassis, or has been removed from the machine for other reasons. If the engine is out-of-chassis, complete the following steps:
1. Remove the flywheel, flywheel housing, and crankshaft seal (standard D&A).2. Clean the flywheel housing to cylinder block contact surfaces. Both surfaces must be free of oil, fuel, water, and any other contaminants.3. Apply 8 mL of 8C8422 Liquid Gasket continuously to the flywheel housing mounting surface.4. Install the flywheel housing using liquid 1E2200B Sealant (Blue Loctite 242) on all mounting bolts, and tighten to a torque of 50 10 N m (37 7 lb ft) for all inch bolts and 120 20 N m (89 15 lb ft) for all inch bolts.5. Install a new crankshaft seal and install the flywheel (standard D&A).Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS8759" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
1996 COSA mail code O-209 is not in order since it was added at Revision SEBE5836-02 in May 1997.
This Revised Service Letter replaces the September 5, 1996 (Revised November 1997) Service Letter. Changes have been made to the Termination Date and Service Claim Allowances.
Termination Date
September 30, 1998Problem
The front gear train components may fail in certain 3208 Industrial Engines.
Affected Product
Model & Identification Number
This Program applies only to specific 3208 Engine Serial Numbers within Engine Arrangement 1168165 (295HP Ag-Chem Machines with automatic transmission).
3208 (03Z12979, 03Z12990-12994, 03Z13000-13004, 03Z13006, 03Z13064, 03Z13065 , 03Z13071-13080, 03Z13135, 03Z13154, 03Z13172-13176, 03Z13079 , 03Z13080, 03Z13135, 03Z13154, 03Z13179-13189, 03Z13193, 03Z13198 , 03Z13200, 03Z13202, 03Z13203, 03Z13207, 03Z13209-13211, 03Z13213-13215 , 03Z13253-13259, 03Z13262, 03Z13263, 03Z13272-13278 , 03Z13277, 03Z13278, 03Z13345, 03Z13348, 03Z13350, 03Z13351 , 03Z13354-13359, 03Z13364-13366, 03Z13369-13374, 03Z13376-13378 , 03Z13402, 03Z13418-13420, 03Z13422, 03Z13423, 03Z13430 , 03Z13431, 03Z13448-13450, 03Z13454-13457, 03Z13602, 03Z13606-13609 , 03Z13623-13635)
Parts Needed
1 - 7C6660 Seal Group1 - 7E2888 Gear1 - 3J4538 Screw1 - 9L6128 Vee Belt Set16 - 9N0141 Spring1 - 6V3785 Gasket Kit1 - 6V3789 Gasket Kit1 - 6V6401 Gasket Kit1 - 1186671 Pointer1 - 1213115 Damper1 - 1227367 Washer1 - 1258484 Camshaft Assembly16 - 1329793 Lifter Assembly1 - 1456103 Gear and Weight AssemblyThe following parts are required ONLY if the flywheel housing joint update is completed (See Rework Procedure).
1 - 8C8422 Sealant1 - 7W3200 Seal GroupAction Required
Remove the existing components and install the indicated new parts following the standard procedures and specifications in the 3208 Industrial Engine Service Manual except for the additional details and specific procedures shown below:
Coolant Sleeves and O-Rings:
Be sure to use the new 1097279 Coolant Sleeves and 1188586 O-Rings provided in the 6V3785 Gasket Kit.
Installation of Timing Advance:
Use a new 3J4538 Screw and 1227367 Washer when replacing the Gear and Weight Assembly. Apply liquid 1E2200B Sealant (Blue Loctite 242) to the screw threads. Tighten the 3J4538 Screw to a torque of 7.9 0.6 N m (70 5 lb in), and "stake" to washer at two places.
Fan Drive Mounting Bracket:
Remove the fan drive pulley group from the 6N6882 Bracket attached to the top of the front housing. Remove the four 0S1585, inch Bolts, from the bracket and apply liquid 1E2200B Sealant (Blue Loctite 242) to tighten to a torque of 120 20 N m (89 15 lb ft). Attach the fan drive pulley group to the bracket.
Flywheel Housing:
This procedure is to be completed ONLY if the engine is not installed in the chassis, or has been removed from the machine for other reasons. If the engine is out-of-chassis, complete the following steps:
1. Remove the flywheel, flywheel housing, and crankshaft seal (standard D&A).2. Clean the flywheel housing to cylinder block contact surfaces. Both surfaces must be free of oil, fuel, water, and any other contaminants.3. Apply 8 mL of 8C8422 Liquid Gasket continuously to the flywheel housing mounting surface.4. Install the flywheel housing using liquid 1E2200B Sealant (Blue Loctite 242) on all mounting bolts, and tighten to a torque of 50 10 N m (37 7 lb ft) for all inch bolts and 120 20 N m (89 15 lb ft) for all inch bolts.5. Install a new crankshaft seal and install the flywheel (standard D&A).Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Parts fuel JOHNSON:
0388938
0388938 FUEL TANK CAP ASSY
100ML79S, 10E78M, 10EL79B, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 15E78B, 15E79E, 25E78C, 25E79R, 35E78R, 35E79A, 50R79C, 55E78S, 55E79C, 70EL78C, 70EL79R, 75ELR78C, 75ELR79R, 85ETLR78C, 85ML79R, J100MLCSC, J100STLCCA, J100STLCEM, J100STLEIE, J100S
0174508
0174508 FUEL CONNECTOR KIT ASSY.
BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ15EEDS, BJ15FAEDR, BJ15FAEUA, BJ15RELEUC, BJ20SEEDA, BJ20SEEUM, BJ20SREDA, BJ20SREUM, BJ25AREDC, BJ25AREUR, BJ25BAEDR, BJ25BAEUA, BJ25EEDM, BJ25EEUB, BJ30BAEDE, BJ30BAEUD, BJ30EEDE
0398458
0398458 FUEL TANK ASSY., With gauge
D25RWA, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLESB, J100STLETS, J10ECCD, J10ECES, J10EEIR, J10EEOE, J10EERB, J10EESC, J10EETM, J110MLCCA, J110MLCEM, J110MLCUR, J115JLEIE, J115JLEND, J115JLETS, J115MLESB, J120TLAEM, J120TLAIE, J120TLAN
0174955
0433190
0433190 FUEL FILTER AY.
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
0435555
0435555 FUEL PUMP ASSY.
BJ150ELEDB, BJ175EXEDB, J150ELARA, J150ELATG, J150ELEOM, J150WTLEOR, J150WTLERC, J150WTLETG, J175EXARC, J175EXATG, J175EXEOM
0438402
0438402 FUEL PUMP ASSY.
J150WPLEES, J150WPLSIF, J150WPLSSC, J200WPXEEN, J200WPXSIF, J200WPXSSC, SJ150WTPLT, SJ150WTPLY, SJ200WTPLG, SJ200WTPLS
5004558
5004558 FUEL PUMP ASSY.
BJ115PLSIE, BJ135PLSIF, BJ175PLSIF, BJ200PLSIF, BJ225PLSIF, BJ90PLSID, J115GLSDE, J115GLSOB, J115GLSRC, J115GLSTA, J115PLSDA, J115PLSNF, J115PLSOR, J115PLSRC, J115PXSDA, J115PXSOR, J115PXSRM, J150CXSDE, J150CXSNF, J150CXSOB, J150CXSRM, J150CXSTA, J15