0438559 FUEL PUMP ASSY., Upper JOHNSON
BJ25ARECA, BJ25AREUR, BJ25PL3EEM, BJ25PL3SIE, BJ25PL3SSB, BJ35ARECR, BJ35AREEA, BJ35AREUC, BJ35E3SIE, BJ35E3SSB, J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J105WRLEES, J105WRLSIF, J105WRLSSC, J115WPLSOC, J115WPLSRS, SJ105RWLH, SJ105RWLH, SJ105RW
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Fuel pump 0438559 with Gasket Fit For Johnson For Evinrude For OMC Outboard Assembly 25 35 50 65 70 75 85 88 90 100 105 115 135 140 HP, Replace 385784 433390 395712 398385 765591 438557 0383765
BuleVina Application: Compatible with Johnson/Evinrude Crosflow engines 140-155-175-185-200-235 HP, as well as a variety of outboard engines 25HP 35HP 50HP 65HP 70HP 75HP 85HP 88HP 90HP 100HP 105HP 115HP 135HP 140HP; || Aftermarket Replaces Parts: This fuel pump is a replacement for part numbers 438559, 0438559, 385784, 433390, 395712, 398385, 765591, 438557, and 0383765. PLEASE CHECK THE IMAGE, NIPPLE NUMBER AND PRODUCT CODE CAREFULLY BEFORE PURCHASING TO AVOID INCOMPATIBILITY. || Wide Compatibility: Designed to fit most Johnson and Evinrude engines that utilize this specific 3-nipple pump design, including models with an external pulse generated by the third hose. || Construction: Made from high-quality, corrosion-resistant materials, this outboard fuel pump is crafted with precision for long-lasting use and reliable performance. || Efficient Replacement: Replacing your old fuel pump with this model enhances engine performance by improving startup speed, ensuring smoother operation, reducing fuel consumption, and maintaining sufficient power with quieter, more efficient running.
BuleVina Application: Compatible with Johnson/Evinrude Crosflow engines 140-155-175-185-200-235 HP, as well as a variety of outboard engines 25HP 35HP 50HP 65HP 70HP 75HP 85HP 88HP 90HP 100HP 105HP 115HP 135HP 140HP; || Aftermarket Replaces Parts: This fuel pump is a replacement for part numbers 438559, 0438559, 385784, 433390, 395712, 398385, 765591, 438557, and 0383765. PLEASE CHECK THE IMAGE, NIPPLE NUMBER AND PRODUCT CODE CAREFULLY BEFORE PURCHASING TO AVOID INCOMPATIBILITY. || Wide Compatibility: Designed to fit most Johnson and Evinrude engines that utilize this specific 3-nipple pump design, including models with an external pulse generated by the third hose. || Construction: Made from high-quality, corrosion-resistant materials, this outboard fuel pump is crafted with precision for long-lasting use and reliable performance. || Efficient Replacement: Replacing your old fuel pump with this model enhances engine performance by improving startup speed, ensuring smoother operation, reducing fuel consumption, and maintaining sufficient power with quieter, more efficient running.
Outboard Engine Fuel Pump,Compatible for Johnson Evinrude 0398678 0433386 0433390 0438555 0438557 0438559
GJKDJDSX Outboard Engine Fuel Pump,Compatible for 0398678 0433386 0433390 0438555 0438557 0438559 || Materials and processes: Made of wear-resistant materials, combined with advanced manufacturing technology, to ensure long-term stable operation of the fuel pump. || Noise reduction control and stable fuel supply: Reduce the noise level during fuel pump operation and improve driving comfort. A stable and moderate fuel supply ensures uniform fuel injection and improves combustion efficiency. || Portable and easy to install: The fuel pump can be directly replaced without modification, and its performance is the same as OE. The device installation is fast, simple, and easy to connect. || Overheating protection: The design adopts strict safety standards, and the water pump adopts overheating protection to prevent the motor from overheating during abnormal use.
GJKDJDSX Outboard Engine Fuel Pump,Compatible for 0398678 0433386 0433390 0438555 0438557 0438559 || Materials and processes: Made of wear-resistant materials, combined with advanced manufacturing technology, to ensure long-term stable operation of the fuel pump. || Noise reduction control and stable fuel supply: Reduce the noise level during fuel pump operation and improve driving comfort. A stable and moderate fuel supply ensures uniform fuel injection and improves combustion efficiency. || Portable and easy to install: The fuel pump can be directly replaced without modification, and its performance is the same as OE. The device installation is fast, simple, and easy to connect. || Overheating protection: The design adopts strict safety standards, and the water pump adopts overheating protection to prevent the motor from overheating during abnormal use.
The ROP Shop | Fuel Pump for Johnson Evinrude 0385784 0433390 0438559 Outboard Engines Motors
The ROP Shop The ROP Shop replacement Fuel Pump Assembly || Specs - Refer to images 2 & 3 for more information || Includes - (1) Fuel Pump & (2) Gaskets; comes as shown in the first image || Please be sure to check your part or model number to ensure this is the correct stator for your unit || Also, please note this may replace multiple part numbers
The ROP Shop The ROP Shop replacement Fuel Pump Assembly || Specs - Refer to images 2 & 3 for more information || Includes - (1) Fuel Pump & (2) Gaskets; comes as shown in the first image || Please be sure to check your part or model number to ensure this is the correct stator for your unit || Also, please note this may replace multiple part numbers
Number on catalog scheme: 16
Compatible models:
BRP JOHNSON entire parts catalog list:
- FUEL SYSTEM » 0438559
BJ25PL3EEM, J25PL3EEM, J25R3EEM, J25RL3EEM, J25TEL3EEM 1999
BJ25PL3SIE, BJ25VL3SIE, J25PL3SIE, J25R3SIE, J25RL3SIE, J25RV3SIE, J25RVL3SIE, J25TEL3SIE, J25TVL3SIE, J25VL3SIE 2001
BJ25PL3SSB, J25PL3SSB, J25R3SSB, J25RL3SSB, J25TEL3SSB 2000
BJ35ARECR, BJ35ARLECR, BJ35KECA, BJ35KLECA, BJ35QLECA, J35KLECA, J35QLECA, J35TKLECA 1998
BJ35AREEA, BJ35E3EEM, BJ35EL3EEM, BJ35KEEM, BJ35PL3EEM, J35E3EEM, J35EL3EEM, J35PL3EEM, J35R3EEM, J35RL3EEM, J35TEL3EEM 1999
BJ35AREUC, BJ35ARLEUC, BJ35KEUR, BJ35KLEUR, BJ35QLEUR, HJ35RMLEUR, J35KLEUR, J35QLEUR, J35RMLEUR, J35TKLEUR 1997
BJ35E3SIE, BJ35EL3SIE, BJ35EV3SIE, BJ35EVL3SIE, BJ35PL3SIE, BJ35VL3SIE, J35PL3SIE, J35R3SIE, J35RL3SIE, J35RV3SIE, J35RVL3SIE, J35TEL3SIE, J35TVL3SIE, J35VL3SIE 2001
BJ35E3SSB, BJ35EL3SSB, BJ35PL3SSB, J35PL3SSB, J35R3SSB, J35RL3SSB, J35TEL3SSB 2000
J105WELEEN, J105WELEES, J105WPLEEN, J105WPLEES, J105WPXEEN, J105WPXEES 1999
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WELSSC, J105WPLSSC, J105WPXSSC 2000
J105WPLSTM 2003
J105WRLEES, J105WRYEES 1999
J105WRLSIF, J105WRYSIF 2001
J105WRLSSC, J105WRYSSC 2000
J115WPLSOC 2004,2005
J115WPLSRS 2004
SJ105RWLH, SJ105RWYH 1998
SJ105RWLH, SJ105RWYH 1998
SJ105RWLP, SJ105RWYP 1997
SJ105RWLP, SJ105RWYP 1997
SJ105WELV, SJ105WEXV, SJ105WRPLV, SJ105WRPXV 1998
SJ105WELV, SJ105WEXV, SJ105WRPLV, SJ105WRPXV 1998
SJ125RWYJ 1997
SJ125RWYN 1998
SJ125WTPLJ, SJ125WTPXJ 1997
SJ125WTPLN, SJ125WTPXN 1998
Information:
Illustration 1 g00285531
Typical example
Before operation, the pump must be lubricated with clean engine oil and the pump must turn freely by hand or damage to parts can be the result.
(1) Diameter of new drive shaft ... 22.217 0.005 mm (0.8747 0.0002 inch)Diameter of new idler shaft ... 22.217 0.005 mm (0.8747 0.0002 inch) (2) Gears Length of new gears ... 140 0.025 mm (5.5118 0.0010 inch) Depth of bores for new gears ... 140.127 0.020 mm (5.5168 0.0008 inch) (3) 2S-2760 Spring Length under test force ... 117.8 mm (4.64 inch) Test force ... 489 24 N (110.0 5.5 lb) Free length after test ... 153 mm (6.0 inch) Outside diameter ... 27 mm (1.1 inch)Note: The 2S-2760 Spring is for the relief of oil pressure.
Illustration 2 g00285533
Illustration 3 g00285532
Oil pump body (4) Bearing junction (5) Position of bearing junction from the centerline through bearing bores ... 30 15 degreesNote: Bearings should be installed so that the edge of the bearing is flush with the outside of the oil pump body. The bearings should also be installed so that the edge of the bearing is flush with face (6) .Two-Section Gear Pump
Illustration 4 g00285526
Typical example
Before operation, the pump must be lubricated with clean engine oil and the pump must turn freely by hand or damage to parts can be the result.
(A) Body assemblyTest on test stand with SAE 10W oil at 49 °C (120 °F) Rotation from the drive end ... counterclockwise Pump speed ... 2550 RPM Output ... 193 L/min (51 US gpm) (1) Drive shaft Diameter of the drive shaft (new) ... 20.320 0.005 mm (0.8000 0.0002 inch) Bore in bearings for drive shaft (new) ... 20.361 0.008 mm (0.8016 0.0003 inch) (2) Idler shaft Diameter of idler shaft (new) ... 20.320 0.005 mm (0.8000 0.0002 inch) Bore in bearings for idler shaft (new) ... 20.361 0.008 mm (0.8016 0.0003 inch) (3) Pump gears Length of gears (new) ... 65.07 0.05 mm (2.562 0.002 inch) Depth of bores for gears ... 65.197 0.020 mm (2.5670 0.0010 inch) (B) Body assemblyTest on test stand with SAE 10W oil at 49 °C (120 °F) Rotation from the drive end ... counterclockwise Pump rpm ... 2550 rpmFlow specifications for low pressure Output ... 272 L/min (72 US gpm) Pressure ... 310 kPa (45 psi)Flow specifications for high pressure Output ... 144 L/min (38 US gpm) Pressure ... 560 kPa (81 psi) (4) Drive shaft Diameter of drive shaft (new) ... 22.217 0.005 mm (0.8747 0.0002 inch) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (0.8763 0.0003 inch) (5) Idler shaft Diameter of idler shaft (new) ... 22.217 0.005 mm (0.8747 0.0002 inch) Bore in bearings for idler shaft (new) ... 22.258 0.008 mm (0.8763 0.0003 inch) (6) Gears Length of gears (new) ... 79.375 0.025 mm (3.1250 0.0010 inch) Depth of bores for gears (new) ... 79.502 0.020 mm (3.1300 0.0008 inch) (7) Drive shaft Diameter of drive shaft (new) ... 22.217 0.005 mm (0.8747 0.0002 inch) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (0.8763 0.0003 inch) (8) Idler shaft Diameter of idler shaft (new) ... 22.217 0.005 mm (0.8747 0.0002 inch) Bore in bearings for idler shaft (new) ... 22.258 0.008 mm (0.8763 0.0003 inch)
Illustration 5 g00285527
Oil Pressure Relief Valve (9) 2S-2760 Spring Length under test force ... 117.8 mm (4.64 inch) Test force ... 489 24 N (110.0 5.5 lb) Free length after test ... 153 mm (6.0 inch) Outside diameter ... 27 mm (1.1 inch)Note: The 2S-2760 Spring is for the relief of oil pressure.
Illustration 6 g00527397
Pump Body (10) Bearing installation depth ... 1.52 mm (0.060 inch) (11) The position of the bearing joint from the centerline through the bearing bores is the following angle. ... 30 15 degrees
Illustration 7 g00527400
Spacer Plate (12) Bearing installation depth ... 0.76 mm (0.030 inch) (13) Oil holesNote: The bearings should be located with the oil holes on the horizontal centerline slots.
Illustration 8 g00527401
Pump Body (14) Position of bearing joint from the centerline through bearing bores ... 30 15 degreesNote: Install the
Parts fuel JOHNSON:
0388938
0388938 FUEL TANK CAP ASSY
100ML79S, 10E78M, 10EL79B, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 15E78B, 15E79E, 25E78C, 25E79R, 35E78R, 35E79A, 50R79C, 55E78S, 55E79C, 70EL78C, 70EL79R, 75ELR78C, 75ELR79R, 85ETLR78C, 85ML79R, J100MLCSC, J100STLCCA, J100STLCEM, J100STLEIE, J100S
0394385
0394385 FUEL MANIFOLD
CJ275TLCOS, CJ300TLCOS, J120TLAEM, J120TLAIE, J120TLAND, J120TLASB, J120TLCCA, J120TLCDC, J120TLCOS, J120TLCUR, J125ESXENR, J125ESXESS, J125ESXW, J140CXCCS, J140CXCEC, J140CXEIA, J140CXENM, J140CXESR, J140TLCDC, J140TLCOS, J140TLCUA, J185ESXENR, J185
0174508
0174508 FUEL CONNECTOR KIT ASSY.
BJ10EEDD, BJ10FAEDC, BJ10FAEUR, BJ10FDLEDR, BJ10FDLEUA, BJ10RELEUS, BJ15EEDS, BJ15FAEDR, BJ15FAEUA, BJ15RELEUC, BJ20SEEDA, BJ20SEEUM, BJ20SREDA, BJ20SREUM, BJ25AREDC, BJ25AREUR, BJ25BAEDR, BJ25BAEUA, BJ25EEDM, BJ25EEUB, BJ30BAEDE, BJ30BAEUD, BJ30EEDE
0436211
0436211 FUEL MANIFOLD, Port
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100WPLEEC, J100WPLSIF, J100WPLSSR, J100WQLECS, J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J105WRLEES, J105
0433694
0433694 FUEL MANIFOLD, Starboard
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100WPLEEC, J100WPLSIF, J100WPLSSR, J100WQLECS, J105WELEEN, J105WELSIF, J105WELSSC, J105WPLSTM, J105WRLEES, J105
0438793
0438793 FUEL CONNECTOR ASSY.
AM55RSLD, BJ10FAEUR, BJ10FDLECM, BJ10FDLEUA, BJ10RELEUS, BJ10RHLSDA, BJ10RHLSOR, BJ10RHLSRC, BJ10RHLSTS, BJ15FAEUA, BJ15FDLECM, BJ15RELEUC, BJ20SEECB, BJ20SRECB, BJ25ARECA, BJ25BAECM, BJ25EECE, BJ25EEED, BJ25ELSIC, BJ25ELSSS, BJ25PL3EEM, BJ25PL3SIE,
0438557
0438557 FUEL PUMP ASSY., Lower
AM55RSLD, BJ25ARECA, BJ25AREUR, BJ25PL3EEM, BJ25PL3SIE, BJ25PL3SSB, BJ35ARECR, BJ35AREEA, BJ35AREUC, BJ35E3SIE, BJ35E3SSB, BJ40EECR, BJ40EEEA, BJ40EEUC, BJ40ELSIF, BJ40ELSSM, BJ50EEER, BJ50ELSIF, BJ50ELSSA, BJ50ESECC, BJ50RLEUC, HJ45RCLEUC, HJ55RSLC,
0176745
0176745 FUEL HOSE CONNECTOR KIT
AM55RSLD, BJ10FDLECM, BJ130PLSSS, BJ135PLSIF, BJ15FDLECM, BJ20SEECB, BJ20SRECB, BJ25ARECA, BJ25BAECM, BJ25EECE, BJ25EEED, BJ25ELSIC, BJ25ELSSS, BJ25PL3EEM, BJ25PL3SIE, BJ25PL3SSB, BJ30BAECS, BJ30BAEEC, BJ30EECS, BJ30EEEC, BJ30ELSIA, BJ30ELSSR, BJ35AR