0329716 GASKET,Filter JOHNSON
J100WMLCDR, J100WMLCOC, J100WMLCRS, J10ELCRA, J10ELCTC, J110MLCDC, J115MLCOS, J115MLCRD, J120TLCDC, J120TLCOS, J140TLCDC, J140TLCOS, J140TLCRD, J150STLCDC, J150STLCOH, J150STLCRD, J150TLCDC, J150TLCOS, J150TLCRD, J155WTLCDR, J155WTLCOC, J155WTLCRS, J
GASKET
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Compatible models:
J100WMLCDR
J100WMLCOC
J100WMLCRS
J10ELCRA
J10ELCTC
J110MLCDC
J115MLCOS
J115MLCRD
J120TLCDC
J120TLCOS
J140TLCDC
J140TLCOS
J140TLCRD
J150STLCDC
J150STLCOH
J150STLCRD
J150TLCDC
J150TLCOS
J150TLCRD
J155WTLCDR
J155WTLCOC
J155WTLCRS
J15ECRM
J15ECTR
J175TLCDR
J175TLCOC
J185TLCOC
J185TLCRS
J200STLCDR
J225PTLCDA
J235STLCOR
J235STLCRC
J235TLCOR
J235TLCRC
J25RSLS
J25RWCDC
J25RWCOS
J25RWCRD
J30ECOA
J30ECRR
J35AELCDE
J35ECRR
J40ECDE
J40ECOB
J40RSLR
J40RWCDB
J40RWCOM
J40RWCRA
J45RCCDS
J50BECDE
J50BECOB
J55RSLN
J55RWLCDC
J55RWLCOS
J55RWLCRD
J60ELCDS
J60ELCOD
J65RWLCDR
J65RWLCOC
J65RWLCRS
J65WMLCDR
J65WMLCOC
J70ELCDC
J70ELCOS
J75ECDC
J75ECOS
J90MLCDC
J90MLCOS
J90MLCRD
JOHNSON
BRP JOHNSON entire parts catalog list:
J100WMLCOC, J100WTLCOC 1985
J100WMLCRS, J100WTLCRS 1984
J10ELCRA, J10RCRA, J10RLCRA, J10SELCRA 1984
J10ELCTC, J10RCTC, J10RCTR, J10RLCTC, J10RLCTR, J10SELCTC 1983
J110MLCDC, J110TLCDC, J110TLCDF 1986
J115MLCOS, J115TLCOS 1985
J115MLCRD, J115TLCRD, J115TXCRD 1984
J120TLCDC, J120TXCDC 1986
J120TLCOS, J120TXCOS 1985
J140TLCDC, J140TXCDC 1986
J140TLCOS, J140TXCOS 1985
J140TLCRD, J140TXCRD 1984
J150STLCDC 1986
J150STLCOH, J150STLCOS 1985
J150STLCRD 1984
J150TLCDC, J150TXCDC 1986
J150TLCOS, J150TXCOS 1985
J150TLCRD, J150TXCRD 1984
J155WTLCDR, J155WTXCDR 1986
J155WTLCOC, J155WTXCOC 1985
J155WTLCRS, J155WTXCRS 1984
J15ECRM, J15ELCRM, J15RCRM, J15RLCRM 1984
J15ECTR, J15ELCTR, J15RCTA, J15RCTR, J15RLCTA, J15RLCTR 1983
J175TLCDR, J175TXCDR 1986
J175TLCOC, J175TXCOC 1985
J185TLCOC, J185TXCOC 1985
J185TLCRS, J185TXCR 1984
J200STLCDR, J200TXCDS 1986
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J235STLCOR 1985
J235STLCRC 1984
J235TLCOR, J235TXCOR 1985
J235TLCRC, J235TXCRC 1984
J25RSLS, J25RSS, J25RWCTE, J25RWLCTE 1983
J25RWCDC, J25RWLCDC 1986
J25RWCOS, J25RWLCOS 1985
J25RWCRD, J25RWLCRD 1984
J30ECOA, J30ELCOA, J30RCOA, J30RLCOA, J30TECOA, J30TELCOA 1985
J30ECRR, J30ELCRR 1984
J35AELCDE, J35ARLCDE 1986
J35ECRR, J35ELCRR, J35RCRR, J35RLCRR, J35TELCRR 1984
J40ECDE, J40ELCDE, J40RCDE, J40RLCDE, J40TECDE, J40TELCDE, J40TLCDE 1986
J40ECOB, J40ELCOB, J40RCOB, J40RLCOB, J40TECOB, J40TELCOB 1985
J40RSLR, J40RSR, J40RWCTR, J40RWLCTR 1983
J40RWCDB, J40RWLCDB 1986
J40RWCOM, J40RWLCOM 1985
J40RWCRA, J40RWLCRA 1984
J45RCCDS, J45RCLCDS 1986
J50BECDE, J50BELCDE, J50TELCDE, J50TLCDE 1986
J50BECOB, J50BELCOB, J50TELCOB, J50TLCOB 1985
J55RSLN, J55RSLN-2, J55RSN, J55RSN-2, J55RSYN, J55RSYN-2 1983
J55RWLCDC 1986
J55RWLCOS 1985
J55RWLCRD 1984
J60ELCDS, J60TLCDS 1986
J60ELCOD, J60TLCOD 1985
J65RWLCDR, J65TELCDR 1986
J65RWLCOC, J65TELCOC 1985
J65RWLCRS, J65TELCRS, J65WTLCRS 1984
J65WMLCDR 1986
J65WMLCOC, J65WTLCOC 1985
J70ELCDC, J70TLCDC 1986
J70ELCOS, J70TLCOS 1985
J75ECDC 1986
J75ECOS 1985
J90MLCDC, J90TLCDC, J90TXCDC 1986
J90MLCOS, J90TLCOS, J90TXCOS 1985
J90MLCRD, J90TLCRD, J90TXCRD 1984
Information:
Table 1
Diagnostic Trouble Codes for Fuel Rail Pressure Problem
J1939 Code CDL Code Code Description
(code descriptions may vary) Comments
157-16 E1173 (2) Engine Injector Metering Rail #1 Pressure: High - moderate severity (2) No other 157-XX or 1797-XX codes are active.
3510-XX or 2131-XX codes are not active.
No codes for the high-pressure fuel pump or the injectors are active.
The fuel rail pressure is above an acceptable level.
The code is logged.
Engine power is derated.
157-18 E1174 (2) Engine Injector Metering Rail #1 Pressure: Low - moderate severity (2) No other 157-XX or 1797-XX codes are active.
3510-XX or 2131-XX codes are not active.
No codes for the high-pressure fuel pump or the injectors are active.
The fuel rail pressure is below an acceptable level.
The code is logged.
Engine power is derated. A 157–16 (E1173(2)) or 157–18 (E1174(2)) diagnostic code can be active or logged due to a fuel flow rate restriction in the low-pressure fuel system. The code that is active or logged depends on the engine operating conditions.Probable Causes
Diagnostic codes
Electrical connectors
Fuel filters
Fuel rail pressure sensor
High fuel rail pressure
Transfer Pump Inlet Regulator (TPIR)
Transfer Pump Inlet Regulator (TPIR) return
Return fuel lines
Low fuel rail pressure
Transfer Pump Inlet Regulator (TPIR)
Transfer Pump Inlet Regulator (TPIR) Return
Electric Fuel Lift Pump (EFLP)
Return fuel linesRecommended Actions
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Table 2
Troubleshooting Test Steps Values Results
1. Diagnostic Codes
A. Connect the electronic service tool to the diagnostic connector. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the Warranty Report and the Product Status Report (PSR) with Histograms before diagnosing the fault.
Note: The downloaded information will be required by the Dealer Solutions Network (DSN) if diagnostic assistance is needed.
C. Determine if a diagnostic code is active or recently logged.
Diagnostic codes
Result: One of the codes in Table 1 is present.
Proceed to Test Step 2.
Result: A code other than the codes in Table 1 is present.
Repair: Troubleshoot the code. Refer to the applicable procedure.
2. Create an Electronic Service Tool Snapshot
A. Select "Snapshot Viewer" on the electronic service tool, using menus: Information -> Snapshot -> Viewer
B. Select the event code and then click "View Graph".
C. Select the following parameter and then click OK.
Engine Speed
D. Select Save to "File to save" a Snapshot File (*.xml). This file will contain all the data in the snapshot and not only the data shown on the graph.
Note: The downloaded information will be required by the Dealer Solutions Network (DSN) if diagnostic assistance is needed.
Snapshot saved
Result: The electronic service tool snapshot was successfully saved.
Proceed to Test Step 3.
Result: The electronic service tool snapshot was not successfully saved.
Contact the DSN for guidance.
3. Electrical Connectors
A. Check for the correct installation of the ECM J1/P1 and the J2/P2 connectors. Check for correct installation of the connector on the Fuel Rail Pressure Sensor and on the Suction Control Valve for the High-Pressure Fuel Pump.
Connectors
Result: There are suspect connectors.
Repair: Use the electronic service tool to perform the "Wiggle Test".
Repair or replace connectors that are suspect.
Result: There are no suspect connectors.
Proceed to Test Step 4.
4. Fuel Filters
A. Replace the in-line fuel filter that is upstream of the electric fuel lift pump (C7.1 engines only) (if equipped). Refer to the Operation and Maintenance Manual for further information. If an in-line fuel filter is not installed, replace the fuel strainer on the fuel tank pickup pipe. Refer to the documentation for the machine.
B. Replace the primary fuel filter and the secondary fuel filters. Refer to the Operation and Maintenance Manual for further information.
C. If equipped, check the Fuel Tank Breather and replace if necessary.
Fuel filters
Result: The filters have been replaced and the fault is eliminated.
Return the unit to service.
Result: The filters have been replaced and the fault is still present.
Proceed to Test Step 5.
5. Fuel Rail Pressure Sensor
Ensure that the pressure in the high-pressure fuel system has been purged before any service or repair is performed on the high-pressure fuel system.
Refer to Operation and Maintenance Manual, High-Pressure Fuel Lines for the time taken for the high-pressure fuel system to be purged.
A. Ensure that the high-pressure fuel system has been purged.
B. Use the electronic service tool to check the status of the "Fuel Rail Pressure".
Pressure sensor
Result: The "Fuel Rail Pressure (absolute)" is more than 5,000 kPa (725 psi) and the pressure is not still decreasing.
Repair: Test the fuel rail pressure sensor. Refer to Troubleshooting, "Sensor Signal (analog, Active) - Test".
Use the electronic service tool to perform the "Fuel Rail Pressure Test." If the test fails, replace the fuel rail. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) - Remove and Install".
Confirm that the fault has been eliminated.
Result: The "Fuel Rail Pressure (absolute)" is less than 5,000 kPa (725 psi).
Proceed to Test Step 6.
6. High-Pressure Fuel Pump Calibration
A. Use the electronic service tool to perform the "High Pressure Fuel Pump Calibration".
Fuel system
Result: Fuel rail pressure is normal after performing the "High Pressure Fuel Pump Calibration".
Use the electronic service tool to perform the "Fuel Rail Pressure Test". If the "Fuel Rail Pressure Test"is successful, return the unit to service.
If the "Fuel Rail Pressure Test" generates additional diagnostic codes, troubleshoot the additional codes. Refer to Troubleshooting, Diagnostic Trouble Codes or Troubleshooting, Event Codes.
If the "Fuel Rail Pressure Test" generates service tool error identifiers, refer to Troubleshooting, Service Tool Error Identifiers.
Result: Fuel rail pressure is still high after performing the "High Pressure Fuel Pump Calibration".
Run the engine for a minimum of 30 minutes.
Proceed to Test Step 7.
7. Fuel System Checks
A. Visually check the fuel tank for fuel.
Note: The fuel gauge may be faulty.
B. Inspect the high-pressure fuel system for leaks.
C. If the temperature is below 0 °C (32 °F), check for solidified fuel (wax).
D. Check the primary filter/water separator for water in the fuel.
E. Check for fuel supply lines that are restricted or not correctly installed.
G. Check that the EFLP is operating correctly.
F. Check for air in the fuel system and that the fuel system is primed.
G. Check the diesel fuel for contamination. Refer to Systems
Parts gasket JOHNSON:
0313416
0313416 GASKET, Thermostat
55ES69A, 60ES70B, 60ES71C, 65ES72S, 65ES73R, 70EL76D, 70EL77S, 70EL78C, 70EL79R, 70ES74M, 70ES75B, 75ELR76D, 75ELR77S, 75ELR78C, 75ELR79R, 75ESLR75B, J65RWLCOC, J65RWLCRS, J65WMLCOC, J70ELCIH, J70ELCNB, J70ELCOS, J70ELCRD, J70ELCSA, J70ELCTE, J75ECNB
0317914
0317914 GASKET, Exhaust cover
115EL77S, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 140ML78C, 85EL76D, 85EL77S, 85ESL73M, 85ESL74B, 85ESL75E, 85ETLR78C, BJ115TLEDA, D100WTLM, HJ88MSLEDC, HJ88MSLEDC, J100MLCSC, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLERC, J100STLESB
0318932
0318932 GASKET, Carburetor to manifold
10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 15E74G, 15E75C, 15E76A, 15E77M, 15E78B, 15E79E, BJ10FAEDC, BJ10FAEUR, BJ10FDLECM, BJ10FDLEDR, BJ10FDLEUA, BJ15FAEDR, BJ15FAEUA, BJ15FDLECM, BJ20SREUM, BJ25BAEUA, BJ30BAEUD, BJ5DREDS, BJ5DREUC, BJ5FRBEC
0321028
0321028 GASKET,Cover
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
0321184
0321184 GASKET,Thermostat cover
150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH, J150STLCRD, J150STLCTE, J150STLEIE,
0321794
0321794 GASKET,Base to cover
70EL77S, 70EL78C, 75ELR77S, 75ELR78C, BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, J40JPLEEC, J40JPLSIA, J40JPLSSR, J50DTLECA, J50DTLEOS, J50TTLECA, J50TTLEDC, J50TTLEOS, J
0325092
0325092 GASKET,Carb to manifold
25E79R, 35E79A, 50R79C, 55E79C, 70EL79R, 75ELR79R, AM55RSLD, BJ20SEECB, BJ20SEEDA, BJ20SEEUM, BJ20SRECB, BJ20SREDA, BJ20SREUM, BJ25BAECM, BJ25BAEDR, BJ25BAEUA, BJ25EECE, BJ25EEDM, BJ25EEED, BJ25EEUB, BJ25ELSIC, BJ25ELSSS, BJ30BAECS, BJ30BAEDE, BJ30BA
0326926
0326926 GASKET, Plate to manifold
BJ50DTLEDC, BJ50DTLEUR, BJ60ELEDR, BJ60ELEUA, BJ60TLECM, BJ70ELECB, BJ70ELEDA, BJ70ELEUM, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, J40JPLEEC, J40JPLSIA, J40JPLSSR, J50DTLECA, J50DTLEOS, J50TTLECA, J50TTLEDC, J50TTLEOS, J50TTLEUR, J60ELCCR, J60ELCDS, J60ELCEA