0331532 GASKET, Intake, lower JOHNSON
J185ESERK, J185ESXENR, J185ESXESS, J185ESXETA, J185ESXW, J200CXARC, J200CXATF, J200CXCCR, J200CXCEA, J200CXEIB, J200CXENE, J200CXESM, J200STLCDR, J200STLCUA, J225CLCUB, J225CXARC, J225CXATF, J225CXCCE, J225CXCED, J225CXEIC, J225CXENR, J225CXESS, J225
GASKET
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BRP JOHNSON entire parts catalog list:
- INTAKE MANIFOLD - "K" SUFFIX MODELS » 0331532
J185ESXESS 1990
J185ESXETA, J185ESXETF 1993
J185ESXW 1989
J200CXARC, J200CXARK, J200CXERK, J200CXERS, J200CZARK, J200CZERK, J200CZERS, J200STLERK, J200STLERR, J200TXARC, J200TXARK, J200TXERK, J200TXERS, J200TZARK, J200TZERK, J200TZERS 1994
J200CXATF, J200CXATS, J200CXETD, J200CXETF, J200CZATF, J200CZATS, J200CZETD, J200CZETF, J200STLETC, J200STLETF, J200TXATF, J200TXATS, J200TXETD, J200TXETF, J200TZATF, J200TZATS, J200TZETD, J200TZETF, VJ200SLETC, VJ200SLETF, VJ200TXETD, VJ200TXETF, VJ200TZETD, VJ200TZETF 1993
J200CXCCR, J200STLACM, J200STLCCM, J200TXCCR 1988
J200CXCEA, J200STLCEB, J200TXCEA, TJ200TXCEA 1989
J200CXEIB, J200STLEID, J200TXEIB, VJ200SLEID, VJ200TXEIB 1991
J200CXENE, J200STLENS, J200TXENE, VJ200SLENS, VJ200TXENE 1992
J200CXESM, J200STLESE, J200TXESM, VJ200SLESE, VJ200TXESM 1990
J200STLCDR, J200TXCDS 1986
J200STLCUA, J200TXCUC 1987
J225CLCUB, J225CXCUB, J225PLCUB, J225PXCUB, J225TLCUB, J225TXCUB 1987
J225CXARC, J225CXARK, J225CXERK, J225CXERM, J225CZARK, J225CZERK, J225CZERM, J225PLERK, J225PLERM, J225PXARC, J225PXARK, J225PXERK, J225PXERM, J225PZARK, J225PZERK, J225PZERM, J225STLERC, J225STLERK, J225TLERK, J225TLERM, J225TXARC, J225TXARK, J225TXERK, J225TXERM, J225TZARK, J225TZERK, J225TZERM 1994
J225CXATF, J225CXATS, J225CXETA, J225CXETF, J225CZATF, J225CZATS, J225CZETA, J225CZETF, J225PLETA, J225PLETF, J225PXATF, J225PXATS, J225PXETA, J225PXETF, J225PZATF, J225PZATS, J225PZETA, J225PZETF, J225STLETF, J225TLETA, J225TLETF, J225TXATF, J225TXATS, J225TXETA, J225TXETF, J225TZATF, J225TZATS, J225TZETA, J225TZETF, VJ225PLETA, VJ225PLETF, VJ225PXETA, VJ225PXETF, VJ225PZETA, VJ225PZETF, VJ225STLETF, VJ225TLETA, VJ225TLETF, VJ225TXETA, VJ225TXETF, VJ225TZETA, VJ225TZETF 1993
J225CXCCE, J225PLCCE, J225PXCCE, J225TLCCE, J225TXCCE 1988
J225CXCED, J225PLAED, J225PLCED, J225PXCED, J225TLAED, J225TLCED, J225TXCED 1989
J225CXEIC, J225PLEIC, J225PXEIC, J225TLEIC, J225TXEIC, VJ225PLEIC, VJ225PXEIC, VJ225TLEIC, VJ225TXEIC 1991
J225CXENR, J225PLENR, J225PXENR, J225TLENR, J225TXENR, VJ225PLENR, VJ225PXENR, VJ225TLENR, VJ225TXENR 1992
J225CXESS, J225PLASS, J225PLESS, J225PXESS, J225TLASS, J225TLESS, J225TXESS, VJ225PLESS, VJ225PXESS, VJ225TLASS, VJ225TLESS, VJ225TXESS 1990
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
Information:
Introduction
Table 1
Revision History
Revision Summary of Changes
11 Updated machine effectivity
10 Updated machine effectivity
09 Note was added below the Step 6. This Special Instruction outlines the basic procedure for Electronic Control Module (ECM) and Dosing Control Unit (DCU) Flashing of C2.4, C2.4, and C3.8 Engines.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.There are two procedures to flash the ECM for the C2.4, C3.3B and C3.8 engines. When flashing a DCU, use ERt and obtain a DPK file.
As an FLS file:The engine main program software will be available as an FLS file. The software will be available in SIS under "Service Software Files" and then "Flash Files".The software will only be available when there is a product issue that requires reflashing of the Engine ECM. Minimum of Cat® Electronic Technician (ET) 2015B or later is required to flash using the FLS file.Note: For the 308E2 models, the machine speed setting must be set at "1". If the setting is not set at "1", the flashing will not occur.
As a DPK file (Most Common Method):When an ECM replacement file is required, then the Engine Reprogramming Tool (ERT) is required to flash.The file name will not be a Cat part number. The file will be specific to an Engine serial number and the Engine ECM or DCU serial number. An ECM replacement file will be required under the following situations:
An Engine ECM is replaced.
A DCU is replaced.
The flashing of the FLS file using Cat ET fails. When this failure occurs, the Engine ECM is in effect blank and Cat ET will not connect. The only method to flash the ECM is by the ERT and a DPK file.Note: If you are attempting to reflash an Engine ECM it must be a software update. Flashing over a programmed Engine ECM with an already installed DPK file, can damage the Engine ECM.Safety Section
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Procedure to Flash the Engine ECM with a DPK File and the Engine Reprogramming Tool.
The procedure to flash the Engine ECM with a DPK File and the Engine Reprogramming Tool is explained below:Obtaining a DPK Flash File
Note: The following steps must be completed before going out to a machine and flashing using the ERT.Note: The following requirements and hardware must be met to download ERt.
A PC with a Windows Operating System (XP, Windows 7, Windows 8). Adequate RAM and hard drive memory available for installation.
Communication Adapter 3 ( 317-7485 Communication Adapter) and related cables.
Electronic Technician 2015B (or more recent) is installed.
Illustration 1 g06047991
Verify that the Caterpillar Communication Adapter 3 is at least Software Release Version 1.23.54 or later.The communication adapter software can be verified in the Cat Communications Adapter 3 Toolkit by the following procedure:
Connect the Caterpillar Communication Adapter 3 that will be used to flash the engine to the computer.
Select the "Start" menu.
Select the "All Programs" tab.
Select "Caterpillar Communication Adapter 3".
Select "Caterpillar Communication Adapter 3 Toolkit"
Confirm the Software. If the software version is lower than 1.19.50, then contact your dealers Cat ET coordinator to have the Caterpillar Communication Adapter 3 updated to the latest software version.
Illustration 2 g06048008
The ERt application can be found via the Product Support web portal ("dealer.cat.com"). Select the "Service Operations" on the lower left -hand side of the web page, then select "Additional Downloads" line item listed within the "Service Software (Cat ET, SIS, STW)" menu.The following web link provides the direct web location to download the Engine Reprogramming Tool application.https://dealer.cat.com/en/ps/service/software/downloads.html
Illustration 3 g03648914
Go to the Service Information System website (SIS web) Main Menu. Under "Additional Service Information", select "View More".
Illustration 4 g03648915
Click "C3.3B and C3.8 Downloads", which will bring up "ECU and ACU Service and Diagnosis" website.
Table 1
Revision History
Revision Summary of Changes
11 Updated machine effectivity
10 Updated machine effectivity
09 Note was added below the Step 6. This Special Instruction outlines the basic procedure for Electronic Control Module (ECM) and Dosing Control Unit (DCU) Flashing of C2.4, C2.4, and C3.8 Engines.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.There are two procedures to flash the ECM for the C2.4, C3.3B and C3.8 engines. When flashing a DCU, use ERt and obtain a DPK file.
As an FLS file:The engine main program software will be available as an FLS file. The software will be available in SIS under "Service Software Files" and then "Flash Files".The software will only be available when there is a product issue that requires reflashing of the Engine ECM. Minimum of Cat® Electronic Technician (ET) 2015B or later is required to flash using the FLS file.Note: For the 308E2 models, the machine speed setting must be set at "1". If the setting is not set at "1", the flashing will not occur.
As a DPK file (Most Common Method):When an ECM replacement file is required, then the Engine Reprogramming Tool (ERT) is required to flash.The file name will not be a Cat part number. The file will be specific to an Engine serial number and the Engine ECM or DCU serial number. An ECM replacement file will be required under the following situations:
An Engine ECM is replaced.
A DCU is replaced.
The flashing of the FLS file using Cat ET fails. When this failure occurs, the Engine ECM is in effect blank and Cat ET will not connect. The only method to flash the ECM is by the ERT and a DPK file.Note: If you are attempting to reflash an Engine ECM it must be a software update. Flashing over a programmed Engine ECM with an already installed DPK file, can damage the Engine ECM.Safety Section
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Procedure to Flash the Engine ECM with a DPK File and the Engine Reprogramming Tool.
The procedure to flash the Engine ECM with a DPK File and the Engine Reprogramming Tool is explained below:Obtaining a DPK Flash File
Note: The following steps must be completed before going out to a machine and flashing using the ERT.Note: The following requirements and hardware must be met to download ERt.
A PC with a Windows Operating System (XP, Windows 7, Windows 8). Adequate RAM and hard drive memory available for installation.
Communication Adapter 3 ( 317-7485 Communication Adapter) and related cables.
Electronic Technician 2015B (or more recent) is installed.
Illustration 1 g06047991
Verify that the Caterpillar Communication Adapter 3 is at least Software Release Version 1.23.54 or later.The communication adapter software can be verified in the Cat Communications Adapter 3 Toolkit by the following procedure:
Connect the Caterpillar Communication Adapter 3 that will be used to flash the engine to the computer.
Select the "Start" menu.
Select the "All Programs" tab.
Select "Caterpillar Communication Adapter 3".
Select "Caterpillar Communication Adapter 3 Toolkit"
Confirm the Software. If the software version is lower than 1.19.50, then contact your dealers Cat ET coordinator to have the Caterpillar Communication Adapter 3 updated to the latest software version.
Illustration 2 g06048008
The ERt application can be found via the Product Support web portal ("dealer.cat.com"). Select the "Service Operations" on the lower left -hand side of the web page, then select "Additional Downloads" line item listed within the "Service Software (Cat ET, SIS, STW)" menu.The following web link provides the direct web location to download the Engine Reprogramming Tool application.https://dealer.cat.com/en/ps/service/software/downloads.html
Illustration 3 g03648914
Go to the Service Information System website (SIS web) Main Menu. Under "Additional Service Information", select "View More".
Illustration 4 g03648915
Click "C3.3B and C3.8 Downloads", which will bring up "ECU and ACU Service and Diagnosis" website.
Parts gasket JOHNSON:
0301996
0301996 GASKET
100ESL71A, 100ESL72R, 100ML79S, 10E74G, 10E75C, 10E76G, 10E77A, 10E78M, 10EL79B, 115EL77S, 115ESL69E, 115ESL70D, 115ESL73M, 115ESL74B, 115ESL75E, 115ETZ78C, 115ML79R, 115TXL77S, 125ESL71C, 125ESL72R, 135ESL73M, 135ESL74B, 135ESL75E, 140ML77S, 140ML78
0323222
0323222 GASKET,Innerexh.hsg.toplate
150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, J120TLCDC, J120TLCOS, J120TLCUR, J140TLCDC, J140TLCOS, J140TLCUA, J150CXCCA, J150CXCEM, J150CXEIE, J150CXESB, J150GTLCUR, J150STLACA, J150STLCDC, J150STLCEM, J150STLCOH,
0123906
0123906 GASKET
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM, J100STLCCA, J100STLCEM, J100STLEIE, J100STLEND, J100STLESB, J100WMLCDR, J100WMLCOC, J100WTLCUA, J100WTLEIB, J100WTLENE, J100WTLESM, J100WTLZ, J110MLCCA, J110MLCDC, J110MLCEM, J110MLCUR, J115JL
0326830
0326830 GASKET, Float bowl
CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, J120TLAEM, J120TLAIE, J120TLAND, J120TLASB, J120TLCCA, J120TLCDC, J120TLCOS, J120TLCUR, J125ESXENR, J125ESXESS, J125ESXW, J140CXCCS, J140CXCEC, J140CXEIA, J140CXENM, J140CXESR, J140TLCDC, J140TLCOS, J14
0327223
0327223 GASKET, Cover plate
J120TLAEM, J120TLASB, J120TLCCA, J120TLCUR, J125ESXESS, J125ESXW, J140CXCCS, J140CXCEC, J140CXESR, J140TLCUA, J185ESXESS, J185ESXW, J200CXCCR, J200CXCEA, J200CXESM, J200STLCDR, J200STLCUA, J225CLCUB, J225CXCCE, J225CXCED, J225CXESS, J225PTLCDA, J250C
0331214
0338484
0338484 GASKET, Imp. hsg. plate
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ115TLEDA, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF
0341287
0341287 GASKET, Cover plate
BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, BJ250CXECB, BJ250CXEUM, J125WTPLE, J130CXAOR, J185ESERK, J200CXARC, J200CXECM, J200CXEOC, J200