0583208 GAUGE & CABLE ASSY. JOHNSON
CJ275TLCDC, CJ300TLCDC, J150TLCDC, J150TLCUR, J155WTLCDR, J155WTLCUA, J175TLCDR, J175TLCUA, J200STLCDR, J200STLCUA, J225CLCUB, J225PTLCDA, J275CLCUR, J300CLCUR
GAUGE
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Compatible models:
BRP JOHNSON entire parts catalog list:
- POWER TRIM-TILT ELECTRICAL » 0583208
J150TLCDC, J150TXCDC 1986
J150TLCUR, J150TXCUR 1987
J155WTLCDR, J155WTXCDR 1986
J155WTLCUA, J155WTXCUA 1987
J175TLCDR, J175TXCDR 1986
J175TLCUA, J175TXCUA 1987
J200STLCDR, J200TXCDS 1986
J200STLCUA, J200TXCUC 1987
J225CLCUB, J225CXCUB, J225PLCUB, J225PXCUB, J225TLCUB, J225TXCUB 1987
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J275CLCUR, J275CXCUR, J275PLCUR, J275PXCUR 1987
J300CLCUR, J300CXCUR, J300PLCUR, J300PXCUR 1987
Information:
Table 1
Diagnostic Codes Table
CDL Code and Description Conditions which Generate this Code System Response
3094-5
Aftertreatment #1 SCR Dosing Air Assist Signal:Current Below Normal The Electronic Control Module (ECM) detects an open in the circuit for the solenoid valve. The code is logged.
3094-6
Aftertreatment #1 SCR Dosing Air Assist Signal:Current Above Normal The ECM detects a short in the circuit for the solenoid valve. The code is logged.
3120-5
Aftertreatment #1 SCR Catalyst Reagent Return Signal:Current Below Normal The Electronic Control Module (ECM) detects an open in the circuit for the solenoid valve. The code is logged.
3120-6
Aftertreatment #1 SCR Catalyst Reagent Return Signal:Current Above Normal The ECM detects a short in the circuit for the solenoid valve. The code is logged.
Illustration 1 g03546576
Schematic for the solenoid valves
In order to aid troubleshooting, overrides are provided via Cat ET.Overrides allow the technician to turn the circuit on and off at will.Refer to table 2 for the appropriate override for the code.
Table 2
Component Override
3094-5
Aftertreatment #1 SCR Dosing Air Assist Signal:Current Below Normal Aftertreatment #1 SCR Dosing Air Assist Valve Command Override
3094-6
Aftertreatment #1 SCR Dosing Air Assist Signal:Current Above Normal
3120-5
Aftertreatment #1 SCR Catalyst Reagent Return Signal:Current Below Normal Aftertreatment #1 SCR Catalyst Reagent Return Valve Override
3120-6
Aftertreatment #1 SCR Catalyst Reagent Return Signal:Current Above Normal Note: Some solenoid valve assemblies have a solenoid that can be serviced separately. The solenoid may be called out as a coil in the parts book.Test Step 1. Determine the Diagnostic Code
Establish communication between Cat ET and the ECM . Refer to Troubleshooting, "Electronic Service Tools", if necessary.
Download the "Warranty Report" from the ECM before performing any troubleshooting or clearing diagnostic trouble codes. Wait at least 30 seconds in order for the diagnostic codes to become active.
Look for these active codes or logged codes:
-5
-6Results:
A -5 diagnostic code is active. - Proceed to Test Step 2.
A -6 diagnostic code is active. - Proceed to Test Step 3. Test Step 2. Check the Wiring for an Open Circuit
Verify that the harness connectors are free of debris, free of corrosion and securely connected.
Disconnect the harness from the solenoid valve.
Connect a jumper wire between the terminals of the harness connector for the suspect solenoid valve. The solenoid valve is replaced with a short circuit.
Clear the -5 code.
Activate the override for the suspect circuit. Refer to table 2 for the appropriate override for the code. Results:
A -5 code became active during the override. - The ECM did not detect the jumper wire. There is an open circuit in the wiring between the solenoid valve and the ECM connector. There may be a problem with a connector.Repair: Repair the appropriate harness wiring or replace the appropriate harness.Verify that the problem is resolved.STOP
A -6 code became active during the override. The ECM detected the jumper wire. There is a problem with the solenoid. - Repair: Replace the solenoid valve.Verify that the problem is resolved.STOPTest Step 3. Check the Wiring for a Short Circuit
Verify that the harness connectors are free of debris, free of corrosion and securely connected.
Disconnect the harness from the solenoid valve.
Clear the -6 code.
Activate the override for the suspect circuit. Refer to table 2 for the appropriate override for the code. Results:
A -6 code became active during the override. - The ECM did not detect the open circuit. There is a short circuit in the wiring between the solenoid valve and the ECM connector. There may be a problem with a connector.Repair: Repair the appropriate harness wiring or replace the appropriate harness. Verify that the problem is resolved.STOP
A -5 code became active during the override. - The ECM detected the open circuit. The wiring is OK. The solenoid has a short circuit.Repair: Replace the solenoid valve.Verify that the problem is resolved.STOP
Parts gauge JOHNSON:
0583206
0583206 GAUGE & CABLE ASSY.
J100WMLCDR, J100WTLCUA, J110MLCDC, J110MLCUR, J120TLCDC, J120TLCUR, J140TLCDC, J140TLCUA, J150GTLCUR, J150STLCDC, J150TLCDC, J150TLCUR, J155WTLCDR, J155WTLCUA, J175TLCDR, J175TLCUA, J200STLCDR, J200STLCUA, J225CLCUB, J225PTLCDA, J60ELCDS, J60ELCUC, J