5030194 JOHNSON GUIDE, Water tube


5030194 GUIDE, Water tube JOHNSON J4R4SDA, J4R4SOR, J4R4SRC, J4R4STS, J4R4SUM, J5R4SDA, J5R4SOR, J5R4SRC, J5R4STS, J5R4SUM, J5RECS, J5REEC, J5RLSIM, J5RLSSA, J6R4SDC, J6R4SOS, J6R4SUR GUIDE
5030194 GUIDE, Water tube JOHNSON
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13-05-2020

-: -
Elite Automotive ABS Tire Valve Caps for Chevrolet Chrome - 503-0194
Official licensed product || Manufactured in the United States || Light weight so your tire will not be off balance || Premium ABS Plastic will not damage or corrode your valve stem
Number on catalog scheme: 8
 

BRP JOHNSON entire parts catalog list:

J4R4SDA, J4RL4SDA 2006
J4R4SOR, J4RL4SOR 2005
J4R4SRC, J4RL4SRC 2004
J4R4STS, J4RL4STS 2003
J4R4SUM, J4RL4SUM 2007
J5R4SDA, J5RL4SDA 2006
J5R4SOR, J5RL4SOR 2005
J5R4SRC, J5RL4SRC 2004
J5R4STS, J5RL4STS 2003
J5R4SUM, J5RL4SUM 2007
J5RECS, J5RLECS 1998
J5REEC, J5RLEEC 1999
J5RLSIM, J5RSIM, J5RVLSIM, J5RVSIM 2001
J5RLSSA, J5RSSA 2000
J6R4SDC, J6RL4SDC 2006
J6R4SOS, J6RL4SOS 2005
J6R4SUR, J6RL4SUR 2007

Information:

Note: Plug or cap all open ports with new plugs or caps.
Illustration 1 g02177350
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct procedure.
Loosen bolts (1) for the support bracket.
Remove bolt (2) from clip for tube assembly.
Remove bolts (3) and bolts (11). Remove tube assembly (5) from the exhaust cooler and induction mixer.
Remove gasket (4) (not shown) and gasket (12) (not shown).
Remove bolts (7) and bolts (10). Remove tube assembly (6) from the exhaust cooler and from the cylinder head.
Remove gasket (8) (not shown) and gasket (9) (not shown).
Illustration 2 g02177373
Cut cable straps (16).
Remove bolts (14) and bolts (18) from tube assembly (15). Remove the tube assembly (15) from the exhaust cooler.
Remove gasket (13) (not shown) and gasket (17) (not shown).
Illustration 3 g01977645
Illustration 4 g02367616
Remove bolts (24) and bolts (26) from tube assembly (25).
Loosen bolts (20) in reverse numerical order. Refer to Illustration 3. Note: Loosening the bolts in reverse numerical order will help prevent distortion of the exhaust manifold.
Remove bolts (20) and the spacers from exhaust manifold (19). Note: Support the manifold as the bolts are removed.
Remove exhaust manifold (19).
Remove exhaust manifold gaskets (21) (not shown) and exhaust manifold gaskets (22) (not shown).
Remove tube assembly (25). Remove gasket (23) (not shown) and gasket (27) (not shown). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 366-1819 Alignment Pins 4
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Illustration 5 g02177553
Two of Tooling (A) have threads on one end. This threaded end of Tooling (A) should be installed into Positions (Y).
Illustration 6 g02367616
Ensure that exhaust manifold (19) is clean and free from damage. If necessary, replace the exhaust manifold. Clean the gasket surface of the cylinder head.
Position a new exhaust manifold gasket (21) (not shown) onto the cylinder head. Install Tooling (A) in Positions (X) and Positions (Y). Refer to Illustration 5. Note: Ensure that the exhaust manifold gaskets are correctly oriented.
Position a new exhaust manifold gasket (22) (not shown) onto the cylinder head. Install Tooling (A) in Positions (X) and Positions (Y). Refer to Illustration 5. Note: Ensure that the exhaust manifold gaskets are correctly oriented.
Position a new gasket (27) (not shown) onto a new tube assembly (25). Position tube assembly onto the NRS exhaust cooler and install new bolts (26) and tighten the bolts ensuring that the tube assembly can still move.
Position a new gasket (23) (not shown) onto tube assembly (25)
Align exhaust manifold (19) with Tooling (A). Install the exhaust manifold to the cylinder head.
Install bolts (24) for tube assembly (25) and tighten the bolts ensuring that the tube assembly can still move.
Install new bolts (20) and the spacers in the eight available position to exhaust manifold (19).
Tighten bolts (20) one to four to a torque of 44 N m (32 lb ft). Tighten the bolts in the sequence that is shown in Illustration 5.
Remove Tooling (A). Install remaining new bolts (20) and the spacers to exhaust manifold (19).
Tighten remaining bolts (20) to a torque of 44 N m (32 lb ft). Tighten the bolts in the sequence that is shown in Illustration 5.
Tighten bolts (24) and bolts (26) for tube assembly (25) to a torque of 22 N m (195 lb in).
Illustration 7 g02177373
Position a new gasket (13) (not shown) and a new gasket (17) (not shown) onto tube assembly (15).
Position tube assembly (15) onto the exhaust cooler and the cylinder head.
Install bolts (14) and bolts (18). Tighten bolts hand tight.
Tighten bolts (14) to a torque of 22 N m (195 lb in). Tighten bolts (18) to a torque of 18 N m (159 lb in).
Install new cable straps (16). Note: Ensure that the cable straps meet Original Equipment Manufacturers (OEM) specifications.


Parts guide JOHNSON:

5031030
5030213
 
5030213 GUIDE, Shift rod
J4R4SDA, J4R4SOR, J4R4SRC, J4R4STS, J4R4SUM, J5R4SDA, J5R4SOR, J5R4SRC, J5R4STS, J5R4SUM, J5RECS, J5REEC, J5RLSIM, J5RLSSA, J6R4SDC, J6R4SOS, J6R4SUR
5032257
5033488
 
5033488 *GUIDE, VALVE
J4R4SDA, J4R4SOR, J4R4SRC, J4R4STS, J4R4SUM, J5R4SDA, J5R4SOR, J5R4SRC, J5R4STS, J5R4SUM, J6R4SDC, J6R4SOS, J6R4SUR
5033361
 
5033361 GUIDE, ROD
J4R4SDA, J4R4SOR, J4R4SRC, J4R4STS, J4R4SUM, J5R4SDA, J5R4SOR, J5R4STS, J5R4SUM, J6R4SDC, J6R4SOS, J6R4SUR
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