0912046 HOUSING, Relief valve JOHNSON
BJ200CXEDR, CJ275TLCDC, CJ300TLCDC, J185ESERK, J185ESXENR, J185ESXESS, J185ESXETA, J185ESXW, J200CXARC, J200CXATF, J200CXCCR, J200CXCEA, J200CXEIB, J200CXENE, J200CXEOC, J200CXESM, J200STLCDR, J200STLCUA, J225CLCUB, J225CXARC, J225CXATF, J225CXCCE, J
HOUSING
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Compatible models:
BJ200CXEDR
CJ275TLCDC
CJ300TLCDC
J185ESERK
J185ESXENR
J185ESXESS
J185ESXETA
J185ESXW
J200CXARC
J200CXATF
J200CXCCR
J200CXCEA
J200CXEIB
J200CXENE
J200CXEOC
J200CXESM
J200STLCDR
J200STLCUA
J225CLCUB
J225CXARC
J225CXATF
J225CXCCE
J225CXCED
J225CXEDE
J225CXEIC
J225CXENR
J225CXEOB
J225CXESS
J225PTLCDA
J250CXARC
J250CXATF
J250CXEIE
J250CXEND
J250CXEOR
J275CLCUR
J275CXCCA
J300CLCUR
J300CXCCA
J300CXCEM
J300CXEIE
J300CXEND
J300CXEOR
J300CXERC
J300CXESB
J300CXETF
JOHNSON
BRP JOHNSON entire parts catalog list:
- POWER STEERING PUMP » 0912046
CJ300TLCDC, CJ300TXCDC, J300TLCDC, J300TXCDC 1986
J185ESERK 1994
J185ESXENR 1992
J185ESXESS 1990
J185ESXETA, J185ESXETF 1993
J185ESXW 1989
J200CXARC, J200CXARK, J200CXERK, J200CXERS, J200CZARK, J200CZERK, J200CZERS, J200STLERK, J200STLERR, J200TXARC, J200TXARK, J200TXERK, J200TXERS, J200TZARK, J200TZERK, J200TZERS 1994
J200CXATF, J200CXATS, J200CXETD, J200CXETF, J200CZATF, J200CZATS, J200CZETD, J200CZETF, J200STLETC, J200STLETF, J200TXATF, J200TXATS, J200TXETD, J200TXETF, J200TZATF, J200TZATS, J200TZETD, J200TZETF, VJ200SLETC, VJ200SLETF, VJ200TXETD, VJ200TXETF, VJ200TZETD, VJ200TZETF 1993
J200CXCCR, J200STLACM, J200STLCCM, J200TXCCR 1988
J200CXCEA, J200STLCEB, J200TXCEA, TJ200TXCEA 1989
J200CXEIB, J200STLEID, J200TXEIB, VJ200SLEID, VJ200TXEIB 1991
J200CXENE, J200STLENS, J200TXENE, VJ200SLENS, VJ200TXENE 1992
J200CXEOC, J200CZEOC, J200STLEOA, J200TXEOC, J200TZEOC, LJ200SLEOC 1995
J200CXESM, J200STLESE, J200TXESM, VJ200SLESE, VJ200TXESM 1990
J200STLCDR, J200TXCDS 1986
J200STLCUA, J200TXCUC 1987
J225CLCUB, J225CXCUB, J225PLCUB, J225PXCUB, J225TLCUB, J225TXCUB 1987
J225CXARC, J225CXARK, J225CXERK, J225CXERM, J225CZARK, J225CZERK, J225CZERM, J225PLERK, J225PLERM, J225PXARC, J225PXARK, J225PXERK, J225PXERM, J225PZARK, J225PZERK, J225PZERM, J225STLERC, J225STLERK, J225TLERK, J225TLERM, J225TXARC, J225TXARK, J225TXERK, J225TXERM, J225TZARK, J225TZERK, J225TZERM 1994
J225CXATF, J225CXATS, J225CXETA, J225CXETF, J225CZATF, J225CZATS, J225CZETA, J225CZETF, J225PLETA, J225PLETF, J225PXATF, J225PXATS, J225PXETA, J225PXETF, J225PZATF, J225PZATS, J225PZETA, J225PZETF, J225STLETF, J225TLETA, J225TLETF, J225TXATF, J225TXATS, J225TXETA, J225TXETF, J225TZATF, J225TZATS, J225TZETA, J225TZETF, VJ225PLETA, VJ225PLETF, VJ225PXETA, VJ225PXETF, VJ225PZETA, VJ225PZETF, VJ225STLETF, VJ225TLETA, VJ225TLETF, VJ225TXETA, VJ225TXETF, VJ225TZETA, VJ225TZETF 1993
J225CXCCE, J225PLCCE, J225PXCCE, J225TLCCE, J225TXCCE 1988
J225CXCED, J225PLAED, J225PLCED, J225PXCED, J225TLAED, J225TLCED, J225TXCED 1989
J225CXEDE, J225CZEDE, J225PXEDE, J225STLEDE, J225TXEDE, J225TZEDE, SJ225CXEDE, SJ225PXEDE, SJ225SLEDE, SJ225TXEDE 1996
J225CXEIC, J225PLEIC, J225PXEIC, J225TLEIC, J225TXEIC, VJ225PLEIC, VJ225PXEIC, VJ225TLEIC, VJ225TXEIC 1991
J225CXENR, J225PLENR, J225PXENR, J225TLENR, J225TXENR, VJ225PLENR, VJ225PXENR, VJ225TLENR, VJ225TXENR 1992
J225CXEOB, J225CZEOB, J225PXEOB, J225PZEOB, J225STLEOB, J225TXEOB, J225TZEOB 1995
J225CXESS, J225PLASS, J225PLESS, J225PXESS, J225TLASS, J225TLESS, J225TXESS, VJ225PLESS, VJ225PXESS, VJ225TLASS, VJ225TLESS, VJ225TXESS 1990
J225PTLCDA, J225PTXCDA, J225TLCDA, J225TXCDA 1986
J250CXARC, J250CXERC, J250CZERC, J250TXARC, J250TXERC, J250TZERC 1994
J250CXATF, J250CXATS, J250CXETF, J250CXETS, J250CZATF, J250CZATS, J250CZETF, J250CZETS, J250TXATF, J250TXATS, J250TXETF, J250TXETS, J250TZATF, J250TZATS, J250TZETF, J250TZETS 1993
J250CXEIE, J250TXEIE 1991
J250CXEND, J250CZEND, J250TXEND, J250TZEND 1992
J250CXEOR, J250CZEOR, J250TXEOR, J250TZEOR 1995
J275CLCUR, J275CXCUR, J275PLCUR, J275PXCUR 1987
J275CXCCA, J275PLCCA, J275PXCCA 1988
J300CLCUR, J300CXCUR, J300PLCUR, J300PXCUR 1987
J300CXCCA, J300PLCCA, J300PXCCA 1988
J300CXCEM, J300PLCEM, J300PXCEM 1989
J300CXEIE, J300PLEIE, J300PXEIE 1991
J300CXEND, J300PLEND, J300PXEND 1992
J300CXEOR, J300PLEOR, J300PXEOR 1995
J300CXERC, J300PLERC, J300PXERC 1994
J300CXESB, J300PLESB, J300PXESB 1990
J300CXETF, J300CXETS, J300PLETF, J300PLETS, J300PXETF, J300PXETS 1993
Information:
The ground level shutdown switch allows the operator to shut down the engine from outside of the cab. When the switch is toggled to the STOP position, the engine shuts down. The ECM remains powered. Return the engine shutdown switch to the RUN position and cycle the electrical power to the ECM before attempting to restart the engine.The status of the engine shutdown switch can be observed using Caterpillar Electronic Technician (ET).
Illustration 1 g02299697
Schematic for the ground level shutdown switch
Table 2
Troubleshooting Test Steps Values Results
1. Inspect the Electrical Connectors and the Wiring
A. Turn the keyswitch to the OFF position.
B. Thoroughly inspect the connectors. Refer to Troubleshooting, "Electrical Connectors-Inspect" for additional information.
C. Perform a 45 N (10 lb) pull test on the connector wires.
D. Check the harness for abrasions and pinch points.
Connectors and Wiring
Result: The connectors and wiring appear to be OK.
Proceed to Test Step 2.
Result: There is a problem with the connectors and/or wiring.
Repair: Repair or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are coupled.
If the problem is not resolved, proceed to Test Step 2.
2. Check the Status of the Shutdown Switch on Cat ET
A. Connect Cat ET to the service tool connector.
B. Turn the keyswitch to the ON position.
C. Monitor the status screen on Cat ET while you operate the shutdown switch. Observe the status for the shutdown switch.
Note: Wait at least 30 seconds for the status of the switch to change.
Shutdown Switch Status
Result: The status of the shutdown switch reads "ON" with the shutdown switch in the STOP position. The status of the shutdown switch reads "OFF" when the shutdown switch is in the RUN position. The shutdown switch is operating normally.
Repair: The circuit for the shutdown switch appears to be operating correctly. There may be an intermittent problem in the harness or in a connector. If an intermittent problem is suspected, refer to Troubleshooting, "Electrical Connectors - Inspect".
If the repair does not resolve the problem, proceed to Test Step 3.
Result: The status of the switch does not read "ON" with the shutdown switch in the STOP position. The status of the shutdown switch does not read "OFF" when the shutdown switch is in the RUN position. There is a problem with the circuit for the shutdown switch. There may be a problem with the ECM.
Proceed to Test Step 3.
3. Short the Terminals at the Harness Connector for the Shutdown Switch
A. Turn the keyswitch to the OFF position.
B. Fabricate a jumper wire that is long enough to short circuit two terminals at the harness connector for the shutdown switch. Crimp connector pins to each end of the jumper wire.
C. Disconnect the harness connector for the shutdown switch.
D. Check the status of the shutdown switch while the circuit is shorted to the RUN position.
1. Install the jumper wire between terminals 1 (ground level shutdown switch (N/C)) and 2 (digital return) at the harness connector for the switch.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
Note: Wait at least 30 seconds for the status of the switch to change.
The correct status for the shutdown switch is "OFF".
4. Turn the keyswitch to the OFF position.
E. Check the status of the shutdown switch while the circuit is shorted to the STOP position.
1. Install the jumper wire between terminals 2 (digital return) and 3 (ground level shutdown switch (N/O)) at the harness connector for the switch.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
The correct status for the shutdown switch is "ON".
Shutdown Switch Status
Result: The switch status on Cat ET agrees with the test results.
Repair: There is a problem with the shutdown switch. Replace the shutdown switch. Verify that the new shutdown switch solves the problem.
If the repair does not eliminate the problem, proceed to Test Step 4.
Result: The switch status on Cat ET does not agree with the test results that are stated above. The problem is in the harness between the ECM and the harness connector for the switch. There may be a problem with the ECM.
Proceed to Test Step 4.
4. Short the Terminals for the Shutdown Switch at the ECM
A. Disconnect the J1/P1 ECM connectors.
B. Fabricate three jumper wires that are long enough to short circuit the terminals at the P1 ECM connector. Crimp connector sockets to one end of each of the jumper wires.
C. Remove the wires from terminal locations P1-5, P1-40, and P1-41 at the ECM connector. Install a jumper wire into each of these terminal locations.
D. Check the status of the shutdown switch while the circuit is shorted to the RUN position.
1. Short circuit the ends of the jumper wires that are in terminal locations P1-5 and P1-41 at the ECM connector.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
The correct status for the shutdown switch is "OFF".
E. Check the status of the shutdown switch while the circuit is shorted to the STOP position.
1. Short circuit the ends of the jumper wires that are in terminal locations P1-5 and P1-40 at the ECM connector.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
The correct status for the shutdown switch is "ON".
F. Turn the keyswitch to the OFF position.
G. Restore the wiring to the original configuration.
Shutdown Switch Status
Result: The switch status on Cat ET agrees with the test results.
Repair: There is a problem in the harness between the ECM and the harness connector for the shutdown switch. There may be a problem with a connector. Repair the harness and/or the connector. Replace parts, if necessary.
Verify that the repair resolves the original problem.
Result: The switch status on Cat ET does not agree with the test results that are stated above.
Repair: There appears to be a problem with the ECM. Before you consider replacing the ECM, consult the Dealer Solutions Network (DSN) for assistance.
Illustration 1 g02299697
Schematic for the ground level shutdown switch
Table 2
Troubleshooting Test Steps Values Results
1. Inspect the Electrical Connectors and the Wiring
A. Turn the keyswitch to the OFF position.
B. Thoroughly inspect the connectors. Refer to Troubleshooting, "Electrical Connectors-Inspect" for additional information.
C. Perform a 45 N (10 lb) pull test on the connector wires.
D. Check the harness for abrasions and pinch points.
Connectors and Wiring
Result: The connectors and wiring appear to be OK.
Proceed to Test Step 2.
Result: There is a problem with the connectors and/or wiring.
Repair: Repair or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are coupled.
If the problem is not resolved, proceed to Test Step 2.
2. Check the Status of the Shutdown Switch on Cat ET
A. Connect Cat ET to the service tool connector.
B. Turn the keyswitch to the ON position.
C. Monitor the status screen on Cat ET while you operate the shutdown switch. Observe the status for the shutdown switch.
Note: Wait at least 30 seconds for the status of the switch to change.
Shutdown Switch Status
Result: The status of the shutdown switch reads "ON" with the shutdown switch in the STOP position. The status of the shutdown switch reads "OFF" when the shutdown switch is in the RUN position. The shutdown switch is operating normally.
Repair: The circuit for the shutdown switch appears to be operating correctly. There may be an intermittent problem in the harness or in a connector. If an intermittent problem is suspected, refer to Troubleshooting, "Electrical Connectors - Inspect".
If the repair does not resolve the problem, proceed to Test Step 3.
Result: The status of the switch does not read "ON" with the shutdown switch in the STOP position. The status of the shutdown switch does not read "OFF" when the shutdown switch is in the RUN position. There is a problem with the circuit for the shutdown switch. There may be a problem with the ECM.
Proceed to Test Step 3.
3. Short the Terminals at the Harness Connector for the Shutdown Switch
A. Turn the keyswitch to the OFF position.
B. Fabricate a jumper wire that is long enough to short circuit two terminals at the harness connector for the shutdown switch. Crimp connector pins to each end of the jumper wire.
C. Disconnect the harness connector for the shutdown switch.
D. Check the status of the shutdown switch while the circuit is shorted to the RUN position.
1. Install the jumper wire between terminals 1 (ground level shutdown switch (N/C)) and 2 (digital return) at the harness connector for the switch.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
Note: Wait at least 30 seconds for the status of the switch to change.
The correct status for the shutdown switch is "OFF".
4. Turn the keyswitch to the OFF position.
E. Check the status of the shutdown switch while the circuit is shorted to the STOP position.
1. Install the jumper wire between terminals 2 (digital return) and 3 (ground level shutdown switch (N/O)) at the harness connector for the switch.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
The correct status for the shutdown switch is "ON".
Shutdown Switch Status
Result: The switch status on Cat ET agrees with the test results.
Repair: There is a problem with the shutdown switch. Replace the shutdown switch. Verify that the new shutdown switch solves the problem.
If the repair does not eliminate the problem, proceed to Test Step 4.
Result: The switch status on Cat ET does not agree with the test results that are stated above. The problem is in the harness between the ECM and the harness connector for the switch. There may be a problem with the ECM.
Proceed to Test Step 4.
4. Short the Terminals for the Shutdown Switch at the ECM
A. Disconnect the J1/P1 ECM connectors.
B. Fabricate three jumper wires that are long enough to short circuit the terminals at the P1 ECM connector. Crimp connector sockets to one end of each of the jumper wires.
C. Remove the wires from terminal locations P1-5, P1-40, and P1-41 at the ECM connector. Install a jumper wire into each of these terminal locations.
D. Check the status of the shutdown switch while the circuit is shorted to the RUN position.
1. Short circuit the ends of the jumper wires that are in terminal locations P1-5 and P1-41 at the ECM connector.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
The correct status for the shutdown switch is "OFF".
E. Check the status of the shutdown switch while the circuit is shorted to the STOP position.
1. Short circuit the ends of the jumper wires that are in terminal locations P1-5 and P1-40 at the ECM connector.
2. Turn the keyswitch to the ON position.
3. Observe the status of the shutdown switch using Cat ET.
The correct status for the shutdown switch is "ON".
F. Turn the keyswitch to the OFF position.
G. Restore the wiring to the original configuration.
Shutdown Switch Status
Result: The switch status on Cat ET agrees with the test results.
Repair: There is a problem in the harness between the ECM and the harness connector for the shutdown switch. There may be a problem with a connector. Repair the harness and/or the connector. Replace parts, if necessary.
Verify that the repair resolves the original problem.
Result: The switch status on Cat ET does not agree with the test results that are stated above.
Repair: There appears to be a problem with the ECM. Before you consider replacing the ECM, consult the Dealer Solutions Network (DSN) for assistance.
Parts housing JOHNSON:
0310572
0310572 HOUSING,Connector
10E74G, 10E75C, 10E76G, 115ESL69E, 15E74G, 15E75C, 15E76A, 20R69B, 20R70C, 20R71S, 20R72R, 20R73A, 25E72R, 25E73A, 25E74M, 25E75B, 25E76E, 25R69B, 25R70C, 25R71S, 33E69A, 33E69A, 33E70M, 33E70M, 35E76G, 40E69R, 40E70A, 40E71B, 40E72E, 40E73D, 40E74S,
0309474
0309474 HOUSING, Terminal
100ML79S, 115ETZ78C, 115ML79R, 140ML78C, 140ML79R, 150TL78S, 150TL79C, 175TL78C, 175TL79R, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 55ES69A, 85ETLR78C, 85ML79R, BJ50DTLEDC, BJ60ELEDR, BJ70ELEDA, CJ275TLCDC, CJ275TLCOS, CJ300TLCDC, CJ300TLCOS, D100WTLM
0389455
0389455 HOUSING AND BEARING ASSY.
150TL79C, 175TL79R, 200TL79A, 235TL70A, BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175E
0984145
0984145 HOUSING & PLUG ASSY., Stbd.
CJ275TLCDC, CJ300TLCDC, J200STLCDR, J200STLCUA, J225CLCUB, J225PTLCDA, J275CLCUR, J300CLCUR
0431693
0431693 HOUSING & BEARING ASSY.
BJ130TLEDM, BJ130TLEUB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ200CXEDR, BJ200CXEEB, BJ200CXSSE, BJ200PLSIF, BJ225CXEEC, BJ225CXSSR, BJ225PLSIF, J120TLAEM, J120TLAIE, J120TLAND, J
0123249
0123249 HOUSING
J120TLCCA, J140CXCCS, J150CXCCA, J175STLACM, J200CXCCR, J225CXCCE, J275CXCCA, J300CXCCA
0431735
0431735 HOUSING & BEARING ASSY.
BJ250CXECB, BJ250CXEDA, BJ250CXEUM, J155WTLESM, J155WTLZ, J250CXARC, J250CXATF, J250CXEIE, J250CXEND, J250CXEOR, J275CXCCA, J300CXCCA, J300CXCEM, J300CXEIE, J300CXEND, J300CXEOR, J300CXERC, J300CXESB, J300CXETF, X155WTLM
0432719
0432719 HOUSING & COVER ASSY.
J100STLCEM, J100STLESB, J100WTLESM, J100WTLZ, J10EESC, J110MLCEM, J115MLESB, J120TLAEM, J120TLASB, J125ESXESS, J125ESXW, J140CXCEC, J140CXESR, J150CXCEM, J150CXESB, J150STLCEM, J150STLESB, J155WTLESM, J155WTLZ, J15EESR, J175STLCEB, J175STLESE, J185ES