0438528 HYDRAULIC ASSY. JOHNSON
BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ70PLEEE, BJ70PLSIS, BJ70PLSSD, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100WPLEEC, J100WPLSIF, J100WPLSSR, J100WQLECS, J105WELEEN, J105WELSIF, J105WELSSC, J40JPLEEC, J40JPLSIA, J40JPLSSR, J60PLEEB
HYDRAULIC
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$1,196.80
12-06-2023
20.0[9.00] Pounds
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Rareelectrical NEW POWER TRIM AND TILT HYDRAULIC SYSTEM COMPATIBLE WITH EVINRUDE 1998 SE105W SERIES 0438528
Compatible with EVINRUDE, RAM and many more... Please verify your OEM part number from your original unit to help ensure fitment. || Replaces: , THIS IS A COMPLETE TILT AND TRIM HYDRAULIC PUMP 3 RAM SYSTEM ASSEMBLY. INCLUDES THE LEFT AND RIGHT RECEIVING PADS AND DETAILED INSTRUCTIONS FOR INSTALLATION.EVINRUDE/JOHNSON 0438528TILT MOTOR SPECS ONLY: VOLTAGE: 12ROTATION: REVERSIBLEOD: 2.992IN / 76MMSHAFT OD: 0.315IN / 8MMLENGTH: 4.055IN / ... || Replaces: 4.055IN / 103MMSHAFT: 2.6MM DRIVE TANGCURRENT TYPE: DC ... || Computer tested for consistent Quality and unsurpassed reliability || Trim Motor - Voltage: 12V Rotation: Reversible Source: Aftermarket
Compatible with EVINRUDE, RAM and many more... Please verify your OEM part number from your original unit to help ensure fitment. || Replaces: , THIS IS A COMPLETE TILT AND TRIM HYDRAULIC PUMP 3 RAM SYSTEM ASSEMBLY. INCLUDES THE LEFT AND RIGHT RECEIVING PADS AND DETAILED INSTRUCTIONS FOR INSTALLATION.EVINRUDE/JOHNSON 0438528TILT MOTOR SPECS ONLY: VOLTAGE: 12ROTATION: REVERSIBLEOD: 2.992IN / 76MMSHAFT OD: 0.315IN / 8MMLENGTH: 4.055IN / ... || Replaces: 4.055IN / 103MMSHAFT: 2.6MM DRIVE TANGCURRENT TYPE: DC ... || Computer tested for consistent Quality and unsurpassed reliability || Trim Motor - Voltage: 12V Rotation: Reversible Source: Aftermarket
Compatible models:
BRP JOHNSON entire parts catalog list:
- POWER TRIM-TILT HYDRAULIC ASSEMBLY » 0438528
BJ115PLSIE, BJ115VXSIC, J115JPLSIA, J115PLSIE, J115VLSIC, J115VXSIC, RJ115PLSIE, RJ115VLSIC, RJ115VXSIC 2001
BJ115PLSSB, BJ115PXSSB, BJ115VXSSS, J115JPLSSR, J115PLSSB, J115PXSSB, J115SPLSSC, J115VLSSS, J115VXSSS, RJ115PLSSB, RJ115PXSSB, RJ115VLSSB, RJ115VXSSS 2000
BJ70PLEEE, J70PLEEE 1999
BJ70PLSIS, J70PLSIS, J70VLSIS, RJ70PLSIS 2001
BJ70PLSSD, J70PLSSD, RJ70PLSSD 2000
BJ90PLEEB, BJ90PXEEB, J90PLEEB, J90SPLEES 1999
BJ90PLSID, BJ90VLSIC, BJ90VXSIC, J90PLSID, J90VLSIC, RJ90PLSID, RJ90VLSIC 2001
BJ90PLSSE, BJ90PXSSE, BJ90VXSSS, J90PLSSE, J90SPLSSC, J90VLSSE, RJ90PLSSE, RJ90VLSSS 2000
BJ90SLECM, BJ90SXECM, J90ELECM, J90SLECM 1998
J100WPLEEC, J100WPXEEC 1999
J100WPLSIF, J100WPXSIF 2001
J100WPLSSR, J100WPXSSR 2000
J100WQLECS, J100WQXECS 1998
J105WELEEN, J105WELEES, J105WPLEEN, J105WPLEES, J105WPXEEN, J105WPXEES 1999
J105WELSIF, J105WPLSIF, J105WPXSIF 2001
J105WELSSC, J105WPLSSC, J105WPXSSC 2000
J40JPLEEC 1999
J40JPLSIA, J40JVLSIA 2001
J40JPLSSR 2000
J60PLEEB 1999
J60PLSID, J60VLSID 2001
J60PLSSE 2000
SJ105WELV, SJ105WEXV, SJ105WRPLV, SJ105WRPXV 1998
SJ105WELV, SJ105WEXV, SJ105WRPLV, SJ105WRPXV 1998
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 370-8376 Capping Kit 1 Start By:
If necessary, remove the secondary fuel filter and the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install" for the correct procedure.
If necessary, remove the water separator and fuel filter (Primary). Refer to Disassembly and Assembly, "Water Separator and Fuel Filter (Primary) - Remove and Install" for the correct procedure.
Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct procedure.
Remove the crankcase breather canister and plastic tube assemblies. Refer to Disassembly and Assembly, "Crankcase Breather - Remove" for the correct procedure.
Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) - Remove and Install" for the correct procedure.
Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" for the correct procedure.
Remove the mounting bracket for the electronic control module. Refer to Disassembly and Assembly, "ECM Mounting Bracket - Remove and Install" for the correct procedure.
Remove the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install" for the correct procedure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct draining procedure.
Illustration 1 g02005213
Disconnect the upper radiator hose from water temperature regulator housing (1) on the cylinder head.
Illustration 2 g02206193
Remove plastic tube assembly (2), plastic tube assembly (3), and plastic tube assembly (7) from clips (9).
Cut all cable straps (5) from engine wiring harness assembly (6). Position engine wiring harness assembly away from the engine. Note: Ensure that all cable straps are removed from the engine wiring harness.
Remove bolts (8) and remove bracket (4) from the cylinder head.
Illustration 3 g02206194
Follow Step 6.a through Step 6.b in order to disconnect harness assembly (15) from boost pressure sensor (13).
Slide locking tab (14) into the unlocked position.
Disconnect harness assembly (15) from boost pressure sensor (13).
Follow Step 7.a through Step 7.b in order to disconnect harness assembly (11) from inlet air temperature sensor (10).
Slide locking tab (12) into the unlocked position.
Disconnect harness assembly (11) from inlet air temperature sensor (10).
Remove all cable straps that secure the harness assembly to the cylinder head. The harness assembly should be positioned away from the cylinder head in order to avoid causing an obstruction during the removal of the cylinder head.
On some application there is an engine wiring harness support bracket on the rear of the cylinder head. if necessary, cut the cable straps and remove the engine wiring harness from the support bracket. Remove the support bracket from the cylinder head before removal the cylinder head assembly.
Illustration 4 g02206213
Remove bolt (16) from tube assembly (18). Remove bolt (20) from tube clip (19).
Remove tube assembly (18) from the cylinder head. Remove O-ring seal (17) (not shown) from the tube assembly. Plug the port in the cylinder head with a new plug. Cap the tube assembly with new cap.
Illustration 5 g02206214
Follow Step 12.a through Step 12.c in order to disconnect harness assembly (22) from coolant temperature sensor (23).
Slide locking tab (21) into the unlocked position.
Disconnect harness assembly (22) from coolant temperature sensor (23).
Cut cable strap (26) and remove harness assembly (22) from bypass tube (25).
Remove bolts (24).
Remove bypass tube (25) from the cylinder head. Remove O-ring seal (27) and O-ring seal (28) from bypass tube (25).
Illustration 6 g02206215
Illustration 7 g03417150
Sequence for tightening the bolts for the cylinder head
Gradually loosen bolts (29) in the reverse numerical order to the tightening sequence. Refer to the Illustration 7. Note: Follow the correct sequence in order to help prevent distortion of the cylinder head.
Remove bolt