0584347 JOHNSON IGNITION MODULE ASSY.

16Dec2009
O-392
Before/After
PRODUCT SUPPORT PROGRAM FOR UPDATING ENGINE SOFTWARE ON CERTAIN EUROPEAN UNION (EU) CERTIFIED 140M NON ALL-WHEEL-DRIVE MOTOR GRADERS FOR IMPROVED ENGINE PERFORMANCE
1920 PS43006
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43006" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Dec2010
PROBLEM
The C7 Engine used in European Union (EU) 140M Non-All-Wheel-Drive Motor Graders has been determined to need additional power in certain applications to meet the customers machine performance requirements and expectations.
AFFECTED PRODUCT
Model Identification Number
140M B9D00125, 131, 199, 201, 203-205, 209, 214, 219, 225, 230, 235, 249, 251-252, 256, 262, 264, 267, 273, 279, 284, 295, 311, 392-393, 416, 425-426, 443-444, 451-452, 455, 491-494, 498-502, 504, 553, 593, 610-611, 615, 631, 642-643, 706-707, 723, 725, 743, 771, 787-788, 790-791, 793, 800-801, 852, 854, 903, 907-909, 911, 915-926, 928-939, 944-945, 947, 1009-1010, 1028, 1031-1032, 1038-1042, 1047-1048, 1051, 1053, 1059, 1064-1065, 1070, 1074, 1077-1078, 1114, 1117-1119, 1121-1122, 1124, 1145-1146, 1161, 1164, 1166-1167, 1170, 1232-1233, 1251, 1287, 1294, 1303, 1305, 1310-1312, 1374-1375, 1377-1380, 1383-1385, 1388-1389, 1392, 1394, 1397-1398, 1400, 1404, 1418, 1420, 1425, 1430, 1435, 1488, 1491, 1550-1552, 1557, 1560-1561, 1563, 1567, 1571, 1576, 1608, 1612, 1667, 1670, 1673, 1704, 1706-1708, 1715, 1718-1720, 1763-1765, 1900-1902, 1904-1905, 1931, 1950, 2016-2017, 2021, 2024, 2029, 2049, 2085-2088
B9M00142, 343, 402-403
PARTS NEEDED
Qty
Part Number Description
1 3524696 SOFTWARE GP-ELEK
1 EEC Declaration of Conformity
1 LABEL Engine Information Label
1 PLATE CE Plate
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
An updated Engine Software version is available and can be downloaded on certain European Union(EU) 140M Non-AWD Motor Graders in the field. This updated Engine Software revision will improve Engine performance. A modification has also been made to the ether strategy. Previous software allowed ether to be injected when cycling the key directly to the start position regardless of whether ether was required or not.
Use the CAT Electronic Technician (ET) service tool to perform the following work:
- Obtain the correct Software Flash File (P/N 352-4696) from SISWeb.
- Download Software Flash File (P/N 352-4696) to the hard drive of the laptop computer.
- Install the Software Flash File (P/N 352-4696) on the Engine ECM using the WINFlash program.
** After the flashing of the Engine ECM, start the machine and verify that all ECM
systems are functional.
GROUP DESCRIPTION
Group 1 - All 140M Non-AWD Motor Graders *(European Union(EU) machines only)
The following items will be required to be updated and present in and/or on the machine upon completion of this Service Letter. Please reference the Rework Procedure section for a detailed explanation on the request process through the CAT E-mail system of these items.
A.) New stamped updated CE Plate (P/N 225-4148)
B.) New Declaration of Conformity (EEC)
* Dealer Confirmation required that the new software has been installed before the new Declaration of Conformity (EEC) will be released for shipment.
C.) Re-issued updated Engine Information label. (Refer to Image 1.1.2)
IF YOU CHOOSE NOT TO EXECUT